EBOOK - Operating Manual DAP & NPK Phonska II

The purpose of this OPERATING MANUAL is to provide operators with basic information and operating instructions required for the correct and safe operation for DAP/NPK plant of the PF-1 (TSP) Plant located in Gresik.

As experience is gained wi th the Plant, operating conditions and procedures may be varied, within the safe operating limits of the equipment, to obtain optimum performance. This manual includes sections describing the process, process control systems, start-up and operation procedures and hazards and safety practices associated with the Unit.
The Engineering Design Book and the manuals supplied by the equipment manufacturers supplement and complete the information given in this Operating Manual. Consequently, operating personnel should be familiar those sources of detailed information as well. The flows and control points given in this instructions are calculated for design conditions only, and do not imply warranted performances.

CONTENTS:

CHAPTER 1 -GENERALITIES
1.1 Introduction
1.2 Basic characteristics of the process
1.3 Design basis
CHAPTER 2 -PLANT DESCRIPTION
2.1 General description of the unit
2.2 Main characteristics of the plant design and operation
2.3 Interlocking system
CHAPTER 3 -PREPARATION OF THE PLANT
3.1 Initial plant preparation and check
3.2 Daily data log sheet
CHAPTER 4 -GENERAL CONTROLS OF THE PLANT
4.1 Analytical methods and sampling
4.2 Checking and cleaning procedures
CHAPTER 5 -PLANT SAFETY
5.1 Introduction
5.2 Ammonia
5.3 Phosphoric and sulphuricacids
5.4 Safety during maintenance
5.5 Restricted access areas
CHAPTER 6 -DAP and NPK MANUFACTURE
6.1 Plant capacity
6.2 Product specifications
6.3 Raw materials and utilities consumption
6.4 Process
6.5 Plant start-up operations
6.6 Normal plant operation. Potential operative problems.
6.7 Plant shut-down procedure
6.8 Change in product manufacture
CHAPTER 7 -PHYSICAL AND CHEMICAL DATA
CHAPTER 8 -MASS AND ENERGY BALANCES
8.1 Mass and Energy balance for DAP 18-46-00
8.2 Mass and Energy balance for NPK 15-15-15
CHAPTER 9 -DIAGRAMS
9.1 Process Flow Diagrams
9.2 Piping & Instrumentation Diagrams
9.3 Interlock Diagram

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The purpose of this OPERATING MANUAL is to provide operators with basic information and operating instructions required for the correct and safe operation for DAP/NPK plant of the PF-1 (TSP) Plant located in Gresik.

As experience is gained wi th the Plant, operating conditions and procedures may be varied, within the safe operating limits of the equipment, to obtain optimum performance. This manual includes sections describing the process, process control systems, start-up and operation procedures and hazards and safety practices associated with the Unit.
The Engineering Design Book and the manuals supplied by the equipment manufacturers supplement and complete the information given in this Operating Manual. Consequently, operating personnel should be familiar those sources of detailed information as well. The flows and control points given in this instructions are calculated for design conditions only, and do not imply warranted performances.

CONTENTS:

CHAPTER 1 -GENERALITIES
1.1 Introduction
1.2 Basic characteristics of the process
1.3 Design basis
CHAPTER 2 -PLANT DESCRIPTION
2.1 General description of the unit
2.2 Main characteristics of the plant design and operation
2.3 Interlocking system
CHAPTER 3 -PREPARATION OF THE PLANT
3.1 Initial plant preparation and check
3.2 Daily data log sheet
CHAPTER 4 -GENERAL CONTROLS OF THE PLANT
4.1 Analytical methods and sampling
4.2 Checking and cleaning procedures
CHAPTER 5 -PLANT SAFETY
5.1 Introduction
5.2 Ammonia
5.3 Phosphoric and sulphuricacids
5.4 Safety during maintenance
5.5 Restricted access areas
CHAPTER 6 -DAP and NPK MANUFACTURE
6.1 Plant capacity
6.2 Product specifications
6.3 Raw materials and utilities consumption
6.4 Process
6.5 Plant start-up operations
6.6 Normal plant operation. Potential operative problems.
6.7 Plant shut-down procedure
6.8 Change in product manufacture
CHAPTER 7 -PHYSICAL AND CHEMICAL DATA
CHAPTER 8 -MASS AND ENERGY BALANCES
8.1 Mass and Energy balance for DAP 18-46-00
8.2 Mass and Energy balance for NPK 15-15-15
CHAPTER 9 -DIAGRAMS
9.1 Process Flow Diagrams
9.2 Piping & Instrumentation Diagrams
9.3 Interlock Diagram

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Chuyên mục: C. Bài giảng C. Bài giảng chuyên ngành Cơ khí - Chế tạo máy (Mechanical & Manufacturing Engineering) C. Bài giảng kỹ thuật