IEC 60252-1: 2010/2013 AC motor capacitors - Part 1 General - Performance, testing and rating - Safety requirements - Guidance for installation and operation (Full)
IEC 60252-1:2010 applies to motor capacitors intended for connection to windings of asynchronous motors supplied from a single-phase system having a frequency up to and including 100 Hz, and to capacitors to be connected to three-phase asynchronous motors so that these motors may be supplied from a single-phase system. This standard covers impregnated or unimpregnated capacitors having a dielectric of paper, plastic film, or a combination of both, either metallized or with metal-foil electrodes, with rated voltages up to and including 660 V. This edition includes the following significant technical changes with respect to the previous edition:
- the definition of "segmented capacitors" has been added in 3.6;
- the definition of "classes of operation" has been clarified, with the addition of the concept of "probable life" with reference to statistics, in 3.9;
- the following wording "Operation above the rated voltage will reduce the life expectancy of the capacitor" has been introduced in 6.1.
- some clarifications have been added to Clause 8, Marking, mainly for small capacitors.
CONTENTS:
1 Scope and object ..............................................................................................................6
2 Normative references .......................................................................................................6
3 Terms and definitions .......................................................................................................7
4 Service conditions .......................................................................................................... 10
4.1 Normal service conditions ..................................................................................... 10
4.2 Preferred tolerances on capacitance ..................................................................... 11
5 Quality requirements and tests ....................................................................................... 11
5.1 Test requirements ................................................................................................. 11
5.1.1 General ..................................................................................................... 11
5.1.2 Test conditions .......................................................................................... 11
5.2 Nature of tests ....................................................................................................... 11
5.2.1 Type tests ................................................................................................. 11
5.2.2 Routine tests ............................................................................................. 12
5.3 Type tests ............................................................................................................. 12
5.3.1 Test procedure .......................................................................................... 12
5.3.2 Extent of qualification ................................................................................ 12
5.4 Routine tests ......................................................................................................... 14
5.4.1 Test procedure .......................................................................................... 14
5.5 Tangent of loss angle ............................................................................................ 14
5.6 Visual examination ................................................................................................ 14
5.7 Voltage test between terminals .............................................................................. 14
5.8 Voltage test between terminals and case ............................................................... 15
5.9 Capacitance measurement .................................................................................... 15
5.10 Check of dimensions ............................................................................................. 15
5.11 Mechanical tests ................................................................................................... 15
5.11.1 Robustness of terminations ....................................................................... 16
5.11.2 Soldering ................................................................................................... 16
5.11.3 Vibration .................................................................................................... 17
5.11.4 Fixing bolt or stud (if fitted) ........................................................................ 17
5.12 Sealing test ........................................................................................................... 17
5.13 Endurance test ...................................................................................................... 18
5.13.1 Testing in air with forced circulation ........................................................... 18
5.13.2 Endurance test procedure ..........................................................................18
5.13.3 Conditions of compliance ........................................................................... 19
5.14 Damp-heat test ...................................................................................................... 19
5.15 Self-healing test .................................................................................................... 19
5.16 Destruction test ..................................................................................................... 20
5.16.1 General ..................................................................................................... 20
5.16.12 Test specimens ......................................................................................... 21
5.16.23 Test apparatus for sequential DC and AC test (capacitor type S1 and
S2) ............................................................................................................ 21
5.16.34 Test procedure apparatus for simultaneous DC and AC test
(capacitor type S3) .................................................................................... 23
5.16.5 Test procedure for sequential DC and AC test (capacitor type S1 and
S2) ............................................................................................................ 23
Copyrighted material licensed to BR Demo by Thomson Reuters (Scientific), Inc., subscriptions.techstreet.com, downloaded on Nov-27-2014 by James Madison. No further reproduction or distribution is permitted. Uncontrolled when printe
60252-1 IEC:2010+A1:2013 – 3 –
5.16.6 Test procedure for simultaneous DC and AC test (capacitor type S3) ........ 24
5.16.47 Evaluation of the failure ............................................................................. 25
5.17 Resistance to heat, fire and tracking ..................................................................... 25
5.17.1 Ball-pressure test ...................................................................................... 25
5.17.2 Glow-wire test ........................................................................................... 25
5.17.3 Tracking test.............................................................................................. 26
6 Permissible overloads .................................................................................................... 26
6.1 Maximum permissible voltage ................................................................................ 26
6.2 Maximum permissible current ................................................................................ 26
6.3 Maximum permissible reactive output .................................................................... 26
7 Safety requirements ....................................................................................................... 26
7.1 Creepage distances and clearances ...................................................................... 26
7.2 Terminals and connecting cables .......................................................................... 27
7.3 Earth connections ................................................................................................. 27
7.4 Discharge devices ................................................................................................. 28
8 Marking .......................................................................................................................... 28
9 Guidance for installation and operation ........................................................................... 28
9.1 General ................................................................................................................. 28
9.2 Choice of rated voltage ......................................................................................... 29
9.2.1 Measurements of working voltage .............................................................. 29
9.2.2 Influence of capacitance ............................................................................ 29
9.3 Checking capacitor temperature ............................................................................ 29
9.3.1 Choice of maximum permissible capacitor operating temperature .............. 29
9.3.2 Choice of minimum permissible capacitor operating temperature ............... 29
9.4 Checking transients ............................................................................................... 29
9.5 Leakage current .................................................................................................... 30
Annex A (normative) Test voltage ........................................................................................ 31
Bibliography .......................................................................................................................... 32
Figure 1 – Destruction test .................................................................................................... 21
Figure 12– Test apparatus for d.c. conditioning ................................................................... 22
Figure 23– Test apparatus for a.c. destruction test .............................................................. 22
Figure 34– Arrangement to produce the variable inductor L in Figure 23 .............................. 22
Figure 5 – Test apparatus for simultaneous DC and AC ........................................................ 23
Table 1 – Type test schedule ................................................................................................ 13
Table 2a – Test voltages ....................................................................................................... 14
Table 2b – Test voltages ....................................................................................................... 14
Table 3 – Torque .................................................................................................................. 16
Table 4 – Endurance test conditions ..................................................................................... 19
Table 5 – Minimum creepage distances and clearances ..
...
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IEC 60252-1:2010 applies to motor capacitors intended for connection to windings of asynchronous motors supplied from a single-phase system having a frequency up to and including 100 Hz, and to capacitors to be connected to three-phase asynchronous motors so that these motors may be supplied from a single-phase system. This standard covers impregnated or unimpregnated capacitors having a dielectric of paper, plastic film, or a combination of both, either metallized or with metal-foil electrodes, with rated voltages up to and including 660 V. This edition includes the following significant technical changes with respect to the previous edition:
- the definition of "segmented capacitors" has been added in 3.6;
- the definition of "classes of operation" has been clarified, with the addition of the concept of "probable life" with reference to statistics, in 3.9;
- the following wording "Operation above the rated voltage will reduce the life expectancy of the capacitor" has been introduced in 6.1.
- some clarifications have been added to Clause 8, Marking, mainly for small capacitors.
CONTENTS:
1 Scope and object ..............................................................................................................6
2 Normative references .......................................................................................................6
3 Terms and definitions .......................................................................................................7
4 Service conditions .......................................................................................................... 10
4.1 Normal service conditions ..................................................................................... 10
4.2 Preferred tolerances on capacitance ..................................................................... 11
5 Quality requirements and tests ....................................................................................... 11
5.1 Test requirements ................................................................................................. 11
5.1.1 General ..................................................................................................... 11
5.1.2 Test conditions .......................................................................................... 11
5.2 Nature of tests ....................................................................................................... 11
5.2.1 Type tests ................................................................................................. 11
5.2.2 Routine tests ............................................................................................. 12
5.3 Type tests ............................................................................................................. 12
5.3.1 Test procedure .......................................................................................... 12
5.3.2 Extent of qualification ................................................................................ 12
5.4 Routine tests ......................................................................................................... 14
5.4.1 Test procedure .......................................................................................... 14
5.5 Tangent of loss angle ............................................................................................ 14
5.6 Visual examination ................................................................................................ 14
5.7 Voltage test between terminals .............................................................................. 14
5.8 Voltage test between terminals and case ............................................................... 15
5.9 Capacitance measurement .................................................................................... 15
5.10 Check of dimensions ............................................................................................. 15
5.11 Mechanical tests ................................................................................................... 15
5.11.1 Robustness of terminations ....................................................................... 16
5.11.2 Soldering ................................................................................................... 16
5.11.3 Vibration .................................................................................................... 17
5.11.4 Fixing bolt or stud (if fitted) ........................................................................ 17
5.12 Sealing test ........................................................................................................... 17
5.13 Endurance test ...................................................................................................... 18
5.13.1 Testing in air with forced circulation ........................................................... 18
5.13.2 Endurance test procedure ..........................................................................18
5.13.3 Conditions of compliance ........................................................................... 19
5.14 Damp-heat test ...................................................................................................... 19
5.15 Self-healing test .................................................................................................... 19
5.16 Destruction test ..................................................................................................... 20
5.16.1 General ..................................................................................................... 20
5.16.12 Test specimens ......................................................................................... 21
5.16.23 Test apparatus for sequential DC and AC test (capacitor type S1 and
S2) ............................................................................................................ 21
5.16.34 Test procedure apparatus for simultaneous DC and AC test
(capacitor type S3) .................................................................................... 23
5.16.5 Test procedure for sequential DC and AC test (capacitor type S1 and
S2) ............................................................................................................ 23
Copyrighted material licensed to BR Demo by Thomson Reuters (Scientific), Inc., subscriptions.techstreet.com, downloaded on Nov-27-2014 by James Madison. No further reproduction or distribution is permitted. Uncontrolled when printe
60252-1 IEC:2010+A1:2013 – 3 –
5.16.6 Test procedure for simultaneous DC and AC test (capacitor type S3) ........ 24
5.16.47 Evaluation of the failure ............................................................................. 25
5.17 Resistance to heat, fire and tracking ..................................................................... 25
5.17.1 Ball-pressure test ...................................................................................... 25
5.17.2 Glow-wire test ........................................................................................... 25
5.17.3 Tracking test.............................................................................................. 26
6 Permissible overloads .................................................................................................... 26
6.1 Maximum permissible voltage ................................................................................ 26
6.2 Maximum permissible current ................................................................................ 26
6.3 Maximum permissible reactive output .................................................................... 26
7 Safety requirements ....................................................................................................... 26
7.1 Creepage distances and clearances ...................................................................... 26
7.2 Terminals and connecting cables .......................................................................... 27
7.3 Earth connections ................................................................................................. 27
7.4 Discharge devices ................................................................................................. 28
8 Marking .......................................................................................................................... 28
9 Guidance for installation and operation ........................................................................... 28
9.1 General ................................................................................................................. 28
9.2 Choice of rated voltage ......................................................................................... 29
9.2.1 Measurements of working voltage .............................................................. 29
9.2.2 Influence of capacitance ............................................................................ 29
9.3 Checking capacitor temperature ............................................................................ 29
9.3.1 Choice of maximum permissible capacitor operating temperature .............. 29
9.3.2 Choice of minimum permissible capacitor operating temperature ............... 29
9.4 Checking transients ............................................................................................... 29
9.5 Leakage current .................................................................................................... 30
Annex A (normative) Test voltage ........................................................................................ 31
Bibliography .......................................................................................................................... 32
Figure 1 – Destruction test .................................................................................................... 21
Figure 12– Test apparatus for d.c. conditioning ................................................................... 22
Figure 23– Test apparatus for a.c. destruction test .............................................................. 22
Figure 34– Arrangement to produce the variable inductor L in Figure 23 .............................. 22
Figure 5 – Test apparatus for simultaneous DC and AC ........................................................ 23
Table 1 – Type test schedule ................................................................................................ 13
Table 2a – Test voltages ....................................................................................................... 14
Table 2b – Test voltages ....................................................................................................... 14
Table 3 – Torque .................................................................................................................. 16
Table 4 – Endurance test conditions ..................................................................................... 19
Table 5 – Minimum creepage distances and clearances ..
...
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