MEP-6T Operations Manual (Manual Electrical Press – 6 Ton) (ASG Tyco)
21 thg 12, 2023 | 09:56

MEP-6T Operations Manual (Manual Electrical Press – 6 Ton) (ASG Tyco)



This manual contains the installation, safety, operation, and maintenance procedures for the 6 ton Manual Electric Press (MEP-6T).  



CONTENT:



INTRODUCTION 5

About This Manual 5

SAFETY 5

Lock Out/ Tag Out 5

Safety Covers / Guards 6

Laser Sensor 6

Emergency Machine Off (EMO) / ESTOP 7

Two-Hand Start Switches 7

Light Curtains 7

Light Curtain Override Key Switch 7

Pneumatic System 8

Caster Wheels 8

Seismic Restraints 8

Frame Construction and Weight Distribution 8

INSTALLATION 9

Uncrating 9

Initial Assembly 9

Facilities Labeling 10

Electric Supply Circuit 10

Pneumatic Supply 10

PRESS OVERVIEW 11

Purpose 11

Capabilities 11

Options 12

Machine Specific Configuration 14

Layout 14

OPERATION 15

Getting Started 15

Powering Up 15

Operator Interface 16

Logging On 16

User Access 17

Selecting The Board 18

Running The Board 18

Run Screen Buttons 19

On Screen PCB Rendering 22

Start Pressing 22

First Article Signoff 23

Interrupting the Pressing Cycle 23

Changing the Pressing Sequence 23

Error Conditions Related to the Board, Connector, Tools, and Programs 23

Runtime Help Screen: 24

PRESSING TOOLS 25

SUPPORT FIXTURES (Platens/ Backup Fixtures) 25

PROGRAMMING & DATA ENTRY 25

The Tool Editor 26

Purpose 26

Entries 26

The Connector Editor 28

Purpose 28

Entries 28

The Profile Editor 30

Purpose 30

Explanation 30

Entries 31

Examples 34

The Press Data Editor 36

Purpose 36

Entries 36

SPC OPTION 39

Overview 39

Process Data 40

CPK (Process Capability) 40

X-Bar (Process Average) 40

Std Dev. (Standard Deviation) 40

UCL (Upper Control Limit) 40

LCL (Lower Control Limit) 40

VCL (Variability Control Limit) 40

Point Data 40

Options 41

Range Bars 41

Control Limits 41

Spec. Limits 41

Grid 41

Shaded 41

Thick Lines 41

Print 41

MAINTENANCE FUNCTIONS (UTILITIES) 42

Machine Logs 42

Error Log 42

User Log 43

Joystick 44

Analog Inputs 44

Points: 45

Control 45

Calibration 46

Tools 46

Machine Zero 46

Input / Output Screen 47

Servo Terminal 48

Servo Parameters 49

Setup Parameters 51

Machine Operation 51

Load Cells 51

Save 52

Cancel 52

Utilization 53

PREVENTATIVE MAINTENANCE 54

Accessing the Press Head 54

Cleaning 54

Inspection 54

Lubricating 54

Z Axis Rods 54

Z Axis Screw 54

Torquing Critical Bolts 54

Clean Water Trap In Air System 55

Load Cell Calibration 56

Calibration Procedure for Initial Setup of MEP-6T: 56

Zero and Balance TMO Procedures 58

Balance Load Cells Procedure: 59

Calibrate load cell Procedure 60

APPENDIX A - SPARE PARTS LIST 62

APPENDIX B – FEATURES & SPECIFICATONS: 63

APPENDIX C – MAJOR COMPONENT LAYOUT / DESCRIPTION: 64

APPENDIX D - ELECTRICAL / MECHANICAL  SCHEMATICS 71

 






LINK DOWNLOAD



This manual contains the installation, safety, operation, and maintenance procedures for the 6 ton Manual Electric Press (MEP-6T).  



CONTENT:



INTRODUCTION 5

About This Manual 5

SAFETY 5

Lock Out/ Tag Out 5

Safety Covers / Guards 6

Laser Sensor 6

Emergency Machine Off (EMO) / ESTOP 7

Two-Hand Start Switches 7

Light Curtains 7

Light Curtain Override Key Switch 7

Pneumatic System 8

Caster Wheels 8

Seismic Restraints 8

Frame Construction and Weight Distribution 8

INSTALLATION 9

Uncrating 9

Initial Assembly 9

Facilities Labeling 10

Electric Supply Circuit 10

Pneumatic Supply 10

PRESS OVERVIEW 11

Purpose 11

Capabilities 11

Options 12

Machine Specific Configuration 14

Layout 14

OPERATION 15

Getting Started 15

Powering Up 15

Operator Interface 16

Logging On 16

User Access 17

Selecting The Board 18

Running The Board 18

Run Screen Buttons 19

On Screen PCB Rendering 22

Start Pressing 22

First Article Signoff 23

Interrupting the Pressing Cycle 23

Changing the Pressing Sequence 23

Error Conditions Related to the Board, Connector, Tools, and Programs 23

Runtime Help Screen: 24

PRESSING TOOLS 25

SUPPORT FIXTURES (Platens/ Backup Fixtures) 25

PROGRAMMING & DATA ENTRY 25

The Tool Editor 26

Purpose 26

Entries 26

The Connector Editor 28

Purpose 28

Entries 28

The Profile Editor 30

Purpose 30

Explanation 30

Entries 31

Examples 34

The Press Data Editor 36

Purpose 36

Entries 36

SPC OPTION 39

Overview 39

Process Data 40

CPK (Process Capability) 40

X-Bar (Process Average) 40

Std Dev. (Standard Deviation) 40

UCL (Upper Control Limit) 40

LCL (Lower Control Limit) 40

VCL (Variability Control Limit) 40

Point Data 40

Options 41

Range Bars 41

Control Limits 41

Spec. Limits 41

Grid 41

Shaded 41

Thick Lines 41

Print 41

MAINTENANCE FUNCTIONS (UTILITIES) 42

Machine Logs 42

Error Log 42

User Log 43

Joystick 44

Analog Inputs 44

Points: 45

Control 45

Calibration 46

Tools 46

Machine Zero 46

Input / Output Screen 47

Servo Terminal 48

Servo Parameters 49

Setup Parameters 51

Machine Operation 51

Load Cells 51

Save 52

Cancel 52

Utilization 53

PREVENTATIVE MAINTENANCE 54

Accessing the Press Head 54

Cleaning 54

Inspection 54

Lubricating 54

Z Axis Rods 54

Z Axis Screw 54

Torquing Critical Bolts 54

Clean Water Trap In Air System 55

Load Cell Calibration 56

Calibration Procedure for Initial Setup of MEP-6T: 56

Zero and Balance TMO Procedures 58

Balance Load Cells Procedure: 59

Calibrate load cell Procedure 60

APPENDIX A - SPARE PARTS LIST 62

APPENDIX B – FEATURES & SPECIFICATONS: 63

APPENDIX C – MAJOR COMPONENT LAYOUT / DESCRIPTION: 64

APPENDIX D - ELECTRICAL / MECHANICAL  SCHEMATICS 71

 






LINK DOWNLOAD

M_tả
M_tả

Chuyên mục:

Không có nhận xét nào: