EBOOK - Siemens Standard Drives Application Handbook
21 thg 11, 2018 | 11:41

EBOOK - Siemens Standard Drives Application Handbook


This manual is intended to help users of variable speed drives successfully install and utilise Siemens Standard Drives.
It includes an introduction to drives, which may be informative to first time users. Advanced information is shown in italics, and may be skipped on first reading. Detailed technical information and complete parameter descriptions are available in the handbook.


CONTENTS:

1. Introduction. ................................ ................................ ................................ ...... 4
1.1 What is a Variable Speed Drive?................................ ................................ .... 4
1.2 The Variable Frequency Inverter................................. ................................ ..... 7
2. Siemens Standard Drives Product Range. ................................ .................. 9
2.1 Product Range ................................ ................................ ................................ . 10
3. Selecting a Drive. ................................ ................................ .......................... 11
3.1 Overall Considerations. ................................ ................................ .................. 11
3.2 Supply Side Requirements................................ ................................ ............. 12
3.3 Motor limitations. ................................ ................................ ............................. 16
3.4 Load Considerations. ................................ ................................ ..................... 18
3.5 Acceleration and Braking requirements. ................................ ...................... 21
3.6 Environmental Considerations................................. ................................ ...... 21
4. Installing and Getting Started with an Inverter. ................................ ............ 22
4.1 Mounting the MICROMASTER................................. ................................ ...... 22
4.2 Cooling. ................................ ................................ ................................ ............ 22
4.3 Wiring up the MICROMASTER................................. ................................ ..... 23
4.4 First Switch On................................. ................................ ................................ 26
4.5 If the motor does not start. ................................ ................................ .............. 27
5. Some Simple Applications and Possibilities ................................ ............. 27
5.1 Using a Potentiometer with the Analog Input................................. ............... 28
5.2 Using a Digital Input. ................................ ................................ ....................... 28
5.3 Using the Fixed Frequencies. ................................ ................................ ........ 29
5.4 Using other digital input features. ................................ ................................ .. 30
5.5 Using the control outputs................................. ................................ ................ 31
5.6 Current Limit and Protection Systems ................................ .......................... 31
5.7 Other Protection Features ................................ ................................ .............. 33
5.8 Some Additional Features ................................ ................................ ............. 35
6. Electromagnetic Compatibility (EMC) ................................ ......................... 39
6.1 What is EMC?................................ ................................ ................................ .. 39
6.2 Minimising the problem of EMI................................. ................................ ...... 40
6.3 EMC Rules and Regulations. ................................ ................................ ......... 43
7. Some Real Applications. ................................ ................................ .............. 44
7.1 A simple Fan Application ................................ ................................ ............... 44
7.2 A Closed Loop Controller using a Fan................................. ......................... 46
7.3 Controlling Lift Door Operation. ................................ ................................ ..... 49
7.4 A Lift system for Industrial Applications ................................ ........................ 51
7.5 A Conveyer Application using several MICROMASTERs .......................... 54
7.6 A Material Handling Application ................................ ................................ .... 56
7.7 An Industrial Washing Machine ................................ ................................ ...... 58
7.8 An Exercise Machine Application................................. ................................ . 60
8. Advanced Applications Information ................................ ............................. 63
8.2 Braking and Slowing down using Inverters. ................................ .................. 67
8.3 Using the Serial Interface................................ ................................ ................ 71
8.4 Using PROFIBUS ................................ ................................ ............................ 72
8.5 Vector and FCC Control................................ ................................ ................. 73
9. Options for Siemens Standard Drives ................................ ........................ 75
9.1 Introduction................................ ................................ ................................ ....... 75
9.2 Clear Text Operating Panel OPm2................................ ................................ 75
9.3 Braking Modules and Braking Resistors. ................................ .................... 76
9.4 RFI Suppression Filters. ................................ ................................ ................. 77
9.5 PROFIBUS Module. ................................ ................................ ........................ 77
9.6 Input and Output Chokes................................. ................................ ................ 77
10. APPENDIX 1: Using the USS Protocol ................................ ................ 78
10.1 Introduction................................ ................................ ................................ ..... 78
10.2 Overview ................................ ................................ ................................ .........
10.3 Hardware Connection................................ ................................ ................... 78
10.4 Overview of the USS Protocol ................................ ................................ ..... 79
10.5 Message Timeout ................................ ................................ ......................... 79
10.6 Detailed Description of the USS Protocol Message ................................ 80
10.7 Examples of using the USS Protocol................................ .......................... 87
11. APPENDIX 2: Environmental Protection Levels (IP rating) .................... 88
12. APPENDIX 3: Some Useful Formulae. ................................ ..................... 89

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This manual is intended to help users of variable speed drives successfully install and utilise Siemens Standard Drives.
It includes an introduction to drives, which may be informative to first time users. Advanced information is shown in italics, and may be skipped on first reading. Detailed technical information and complete parameter descriptions are available in the handbook.


CONTENTS:

1. Introduction. ................................ ................................ ................................ ...... 4
1.1 What is a Variable Speed Drive?................................ ................................ .... 4
1.2 The Variable Frequency Inverter................................. ................................ ..... 7
2. Siemens Standard Drives Product Range. ................................ .................. 9
2.1 Product Range ................................ ................................ ................................ . 10
3. Selecting a Drive. ................................ ................................ .......................... 11
3.1 Overall Considerations. ................................ ................................ .................. 11
3.2 Supply Side Requirements................................ ................................ ............. 12
3.3 Motor limitations. ................................ ................................ ............................. 16
3.4 Load Considerations. ................................ ................................ ..................... 18
3.5 Acceleration and Braking requirements. ................................ ...................... 21
3.6 Environmental Considerations................................. ................................ ...... 21
4. Installing and Getting Started with an Inverter. ................................ ............ 22
4.1 Mounting the MICROMASTER................................. ................................ ...... 22
4.2 Cooling. ................................ ................................ ................................ ............ 22
4.3 Wiring up the MICROMASTER................................. ................................ ..... 23
4.4 First Switch On................................. ................................ ................................ 26
4.5 If the motor does not start. ................................ ................................ .............. 27
5. Some Simple Applications and Possibilities ................................ ............. 27
5.1 Using a Potentiometer with the Analog Input................................. ............... 28
5.2 Using a Digital Input. ................................ ................................ ....................... 28
5.3 Using the Fixed Frequencies. ................................ ................................ ........ 29
5.4 Using other digital input features. ................................ ................................ .. 30
5.5 Using the control outputs................................. ................................ ................ 31
5.6 Current Limit and Protection Systems ................................ .......................... 31
5.7 Other Protection Features ................................ ................................ .............. 33
5.8 Some Additional Features ................................ ................................ ............. 35
6. Electromagnetic Compatibility (EMC) ................................ ......................... 39
6.1 What is EMC?................................ ................................ ................................ .. 39
6.2 Minimising the problem of EMI................................. ................................ ...... 40
6.3 EMC Rules and Regulations. ................................ ................................ ......... 43
7. Some Real Applications. ................................ ................................ .............. 44
7.1 A simple Fan Application ................................ ................................ ............... 44
7.2 A Closed Loop Controller using a Fan................................. ......................... 46
7.3 Controlling Lift Door Operation. ................................ ................................ ..... 49
7.4 A Lift system for Industrial Applications ................................ ........................ 51
7.5 A Conveyer Application using several MICROMASTERs .......................... 54
7.6 A Material Handling Application ................................ ................................ .... 56
7.7 An Industrial Washing Machine ................................ ................................ ...... 58
7.8 An Exercise Machine Application................................. ................................ . 60
8. Advanced Applications Information ................................ ............................. 63
8.2 Braking and Slowing down using Inverters. ................................ .................. 67
8.3 Using the Serial Interface................................ ................................ ................ 71
8.4 Using PROFIBUS ................................ ................................ ............................ 72
8.5 Vector and FCC Control................................ ................................ ................. 73
9. Options for Siemens Standard Drives ................................ ........................ 75
9.1 Introduction................................ ................................ ................................ ....... 75
9.2 Clear Text Operating Panel OPm2................................ ................................ 75
9.3 Braking Modules and Braking Resistors. ................................ .................... 76
9.4 RFI Suppression Filters. ................................ ................................ ................. 77
9.5 PROFIBUS Module. ................................ ................................ ........................ 77
9.6 Input and Output Chokes................................. ................................ ................ 77
10. APPENDIX 1: Using the USS Protocol ................................ ................ 78
10.1 Introduction................................ ................................ ................................ ..... 78
10.2 Overview ................................ ................................ ................................ .........
10.3 Hardware Connection................................ ................................ ................... 78
10.4 Overview of the USS Protocol ................................ ................................ ..... 79
10.5 Message Timeout ................................ ................................ ......................... 79
10.6 Detailed Description of the USS Protocol Message ................................ 80
10.7 Examples of using the USS Protocol................................ .......................... 87
11. APPENDIX 2: Environmental Protection Levels (IP rating) .................... 88
12. APPENDIX 3: Some Useful Formulae. ................................ ..................... 89

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