SERVICE HANDBOOK - Mitsubishi Air Conditioner R410A Model PURY RP200 & RP250 & RP300YJM-B


SỔ TAY DỊCH VỤ - Máy điều hòa Mitsubishi Air Conditioner R410A Model PURY RP200 & RP250 & RP300YJM-B

[1] Read Before Servicing

1.  Check the type of refrigerant used in the system to be serviced.
Refrigerant Type
Multi air conditioner for building application REPLACE MULTI YJM-B series R410A
2.  Check the symptoms exhibited by the unit to be serviced.
Refer to this service handbook for symptoms relating to the refrigerant cycle.
3.  Thoroughly read the safety precautions at the beginning of this manual.
4.  Preparing necessary tools: Prepare a set of tools to be used exclusively with each type of refrigerant.
Refer to the manuals that came the tools for the correct usage.

5.  Verification of the connecting pipes: Verify the type of refrigerant used for the unit to be moved or replaced.
Use refrigerant piping made of phosphorus deoxidized copper. Keep the inner and outer surfaces of the new pipes and the end of the existing pipes clean and free of such contaminants assulfur, oxides, dust, dirt, shaving particles, oil, and moisture.
These types of contaminants inside the refrigerant pipes may cause the refrigerant oil to deteriorate.
6.  If there is a leak of gaseous refrigerant and the remaining refrigerant is exposed to an open flame, a poisonous gas hydrofluoric acid may form. Keep workplace well ventilated.

CONTENTS:

I Read Before Servicing
[1] Read Before Servicing.............................................................................................................. 3
[2] Necessary Tools and Materials ................................................................................................ 4
[3] Storage of Piping ...................................................................................................................... 5
[4] Pipe Processing........................................................................................................................ 5
[5] Brazing...................................................................................................................................... 6
[6] Air Tightness Test..................................................................................................................... 7
[7] Vacuum Drying (Evacuation).................................................................................................... 8
[8] Refrigerant Charging .............................................................................................................. 10
[9] Remedies to be taken in case of a Refrigerant Leak.............................................................. 10
[10] Characteristics of the Conventional and the New Refrigerants ............................................ 11
[11] Notes on Refrigerating Machine Oil...................................................................................... 12
II Restrictions
[1] System configuration .............................................................................................................. 15
[2] Types and Maximum allowable Length of Cables .................................................................. 16
[3] Switch Settings and Address Settings .................................................................................... 22
[4] Sample System Connection ...................................................................................................28
[5] An Example of a System to which an MA Remote Controller is connected ........................... 30
[6] An Example of a System to which an ME Remote Controller is connected ........................... 42
[7] An Example of a System to which both MA Remote Controller and
ME Remote Controller are connected .................................................................................... 44
[8] Restrictions on Pipe Length.................................................................................................... 47
III Outdoor Unit Components
[1] Outdoor Unit Components and Refrigerant Circuit ................................................................. 57
[2] Control Box of the Outdoor Unit.............................................................................................. 59
[3] Outdoor Unit Circuit Board...................................................................................................... 60
[4] BC Controller Components..................................................................................................... 65
[5] Control Box of the BC Controller ............................................................................................68
[6] BC Controller Circuit Board .................................................................................................... 69
IV Remote Controller
[1] Functions and Specificationsof MA and ME Remote Controllers .......................................... 73
[2] Group Settings and Interlock Settings via the ME Remote Controller .................................... 74
[3] Interlock Settings via the MA Remote Controller .................................................................... 78
[4] Using the built-in Temperature Sensor on the Remote Controller .......................................... 79
V Electrical Wiring Diagram
[1] Electrical Wiring Diagram of the Outdoor Unit ........................................................................ 83
[2] Electrical Wiring Diagram of the BC Controller ....................................................................... 84
[3] Electrical Wiring Diagram of Transmission Booster................................................................ 93
VI Refrigerant Circuit
[1] Refrigerant Circuit Diagram .................................................................................................... 97
[2] Principal Parts and Functions ............................................................................................... 101
VII Control
[1] Functions and Factory Settings of the Dipswitches .............................................................. 111
[2] Controlling the Outdoor Unit ................................................................................................. 117
[3] Controlling BC Controller ...................................................................................................... 128
[4] Operation Flow Chart............................................................................................................ 129
VIII Test Run Mode
[1] Items to be checked before a Test Run................................................................................ 137
[2] Test Run Method .................................................................................................................. 138
[3] Operating Characteristic and Refrigerant Amount................................................................ 139
[4] Adjusting the Refrigerant Amount......................................................................................... 139
[5] Refrigerant Amount Adjust Mode.......................................................................................... 142
[6] The following symptoms are normal. .................................................................................... 144
[7] Standard Operation Data (Reference Data) ......................................................................... 145
IX Troubleshooting
[1] Error Code Lists.................................................................................................................... 151
[2] Responding to Error Display on the Remote Controller........................................................ 154
[3] Investigation of Transmission Wave Shape/Noise ............................................................... 226
[4] Troubleshooting Principal Parts............................................................................................229
[5] Refrigerant Leak ................................................................................................................... 260
[6] Compressor Replacement Instructions................................................................................. 262
[7] Servicing the BC controller ................................................................................................... 269
HWE1014A GB
[8] Troubleshooting Using the Outdoor Unit LED Error Display................................................. 272
X LED Monitor Display on the Outdoor Unit Board
[1] How to Read the LED on the Service Monitor ...................................................................... 275


SỔ TAY DỊCH VỤ - Máy điều hòa Mitsubishi Air Conditioner R410A Model PURY RP200 & RP250 & RP300YJM-B

[1] Read Before Servicing

1.  Check the type of refrigerant used in the system to be serviced.
Refrigerant Type
Multi air conditioner for building application REPLACE MULTI YJM-B series R410A
2.  Check the symptoms exhibited by the unit to be serviced.
Refer to this service handbook for symptoms relating to the refrigerant cycle.
3.  Thoroughly read the safety precautions at the beginning of this manual.
4.  Preparing necessary tools: Prepare a set of tools to be used exclusively with each type of refrigerant.
Refer to the manuals that came the tools for the correct usage.

5.  Verification of the connecting pipes: Verify the type of refrigerant used for the unit to be moved or replaced.
Use refrigerant piping made of phosphorus deoxidized copper. Keep the inner and outer surfaces of the new pipes and the end of the existing pipes clean and free of such contaminants assulfur, oxides, dust, dirt, shaving particles, oil, and moisture.
These types of contaminants inside the refrigerant pipes may cause the refrigerant oil to deteriorate.
6.  If there is a leak of gaseous refrigerant and the remaining refrigerant is exposed to an open flame, a poisonous gas hydrofluoric acid may form. Keep workplace well ventilated.

CONTENTS:

I Read Before Servicing
[1] Read Before Servicing.............................................................................................................. 3
[2] Necessary Tools and Materials ................................................................................................ 4
[3] Storage of Piping ...................................................................................................................... 5
[4] Pipe Processing........................................................................................................................ 5
[5] Brazing...................................................................................................................................... 6
[6] Air Tightness Test..................................................................................................................... 7
[7] Vacuum Drying (Evacuation).................................................................................................... 8
[8] Refrigerant Charging .............................................................................................................. 10
[9] Remedies to be taken in case of a Refrigerant Leak.............................................................. 10
[10] Characteristics of the Conventional and the New Refrigerants ............................................ 11
[11] Notes on Refrigerating Machine Oil...................................................................................... 12
II Restrictions
[1] System configuration .............................................................................................................. 15
[2] Types and Maximum allowable Length of Cables .................................................................. 16
[3] Switch Settings and Address Settings .................................................................................... 22
[4] Sample System Connection ...................................................................................................28
[5] An Example of a System to which an MA Remote Controller is connected ........................... 30
[6] An Example of a System to which an ME Remote Controller is connected ........................... 42
[7] An Example of a System to which both MA Remote Controller and
ME Remote Controller are connected .................................................................................... 44
[8] Restrictions on Pipe Length.................................................................................................... 47
III Outdoor Unit Components
[1] Outdoor Unit Components and Refrigerant Circuit ................................................................. 57
[2] Control Box of the Outdoor Unit.............................................................................................. 59
[3] Outdoor Unit Circuit Board...................................................................................................... 60
[4] BC Controller Components..................................................................................................... 65
[5] Control Box of the BC Controller ............................................................................................68
[6] BC Controller Circuit Board .................................................................................................... 69
IV Remote Controller
[1] Functions and Specificationsof MA and ME Remote Controllers .......................................... 73
[2] Group Settings and Interlock Settings via the ME Remote Controller .................................... 74
[3] Interlock Settings via the MA Remote Controller .................................................................... 78
[4] Using the built-in Temperature Sensor on the Remote Controller .......................................... 79
V Electrical Wiring Diagram
[1] Electrical Wiring Diagram of the Outdoor Unit ........................................................................ 83
[2] Electrical Wiring Diagram of the BC Controller ....................................................................... 84
[3] Electrical Wiring Diagram of Transmission Booster................................................................ 93
VI Refrigerant Circuit
[1] Refrigerant Circuit Diagram .................................................................................................... 97
[2] Principal Parts and Functions ............................................................................................... 101
VII Control
[1] Functions and Factory Settings of the Dipswitches .............................................................. 111
[2] Controlling the Outdoor Unit ................................................................................................. 117
[3] Controlling BC Controller ...................................................................................................... 128
[4] Operation Flow Chart............................................................................................................ 129
VIII Test Run Mode
[1] Items to be checked before a Test Run................................................................................ 137
[2] Test Run Method .................................................................................................................. 138
[3] Operating Characteristic and Refrigerant Amount................................................................ 139
[4] Adjusting the Refrigerant Amount......................................................................................... 139
[5] Refrigerant Amount Adjust Mode.......................................................................................... 142
[6] The following symptoms are normal. .................................................................................... 144
[7] Standard Operation Data (Reference Data) ......................................................................... 145
IX Troubleshooting
[1] Error Code Lists.................................................................................................................... 151
[2] Responding to Error Display on the Remote Controller........................................................ 154
[3] Investigation of Transmission Wave Shape/Noise ............................................................... 226
[4] Troubleshooting Principal Parts............................................................................................229
[5] Refrigerant Leak ................................................................................................................... 260
[6] Compressor Replacement Instructions................................................................................. 262
[7] Servicing the BC controller ................................................................................................... 269
HWE1014A GB
[8] Troubleshooting Using the Outdoor Unit LED Error Display................................................. 272
X LED Monitor Display on the Outdoor Unit Board
[1] How to Read the LED on the Service Monitor ...................................................................... 275

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