EBOOK - DOOSAN BC25S-5 LIFT TRUCK Operator Manual


Operations that may cause product damage are identified by NOTICE labels on the product and in this publication. DOOSANcannot anticipate every possible circumstance that might involve a potential hazard, and common sense is always required. The warnings in this publication and on the product are therefore not all inclusive. Before any tool, procedure, work method or operating technique not specifically recommended by DOOSANis used, you must be sure that it is safe for you and others. You should also ensure that the product will not be damaged or made unsafe by the operation, lubrication, maintenance or repair procedures you choose. The information, specifications, and illustration in this publication are on the basis of information available at the time it was written. The specifications, torques, pressures, measurements, adjustments, illustrations, and other items can change at any time. These changes can affect the service given to the product. Obtain the
complete and most current information before starting any job. DOOSANdealers have the most current information available.


CONTENTS:

Safety Section G
Important Safety Information .................................4G
Safety ...................................................................5G
Warning Signs and Labels.............................5G
General Hazard Information.........................10G
Lift Chains ...................................................11G
Operation Information..................................11G
Maintenance Information.............................13G
Operator Restraint System (If Equipped)......16G
Avoiding Lift Truck Tipover ..........................21G
Safety Rules................................................23G
How to Survive in a Tipover (If Operator
Restraint System Equipped)........................28G
General Section G
Specifications .....................................................29G
Noise and Vibration.............................................35G
Capacity Chart....................................................36G
Capacity Chart - With Side Shifter (Integrated)....38G
Capacity Chart - With Side Shifter (Hook on).......40G
Serial Number.....................................................42G
Operator’s Warning and Indentification Plate.......43G
Operation Section G
Operator’s Station and Monitoring Systems.........45G
Lift Truck Controls...............................................52G
Before Operating the Lift Truck ...........................56G
Lift Truck Operation ............................................59G
Mono-Ped Control System (Option).....................62G
Finger Tip (Option)..............................................63G
Operating Techniques.........................................66G
Parking the Lift Truck ..........................................69G
Lift Fork Adjustment............................................71G
Storage Information............................................72G
Transportation Hints............................................73G
Towing Information .............................................74G
Maintenance Section
Inspection, Maintenance and Repair of Lift Truck
Forks...................................................................75G
Tire Inflation Information......................................79G
Torque Specifications..........................................80G
Lubricant Specifications.......................................82G
Battery Discharge Indicator .................................84G
Battery ................................................................85G
Cold Storage Applications...................................87G
Lubricant Viscosities and Refill Capacities...........89G
Maintenance Intervals.........................................90G
When Required...................................................92G
Every 10 Service Hours or Daily ........................100G
First 50 - 100 Service Hours or 3 Months...........106G
Every 250 Service Hours or Monthly..................107G
Every 500 Service Hours or 3 Months................113G
Every 1000 Service Hours or 6 Months..............118G
Every 2000 Service Hours or Yearly..................123G
Environment Section G
Environment Protection .....................................129G
Index Section G
Index.................................................................130

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