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Jul 11, 2018

FUJI INVERTER - FRENIC 5000G11S_P11S (Instruction & Technical Manual)


The Fuji Electric FRENIC-5000G11S and FRENIC-5000P11S Inverters are the ideal combination of power and multiple-functions. The drives incorporate state-of-the-art technology with unyielding standards of quality and flexibility to meet the demands of both simple and complex industrial applications. Offering expanded power ratings and flexible configurations that support 1/4 up to 125 hp AC drive, variable frequency drive (VFD), v/ Hz vector drive applications, these inverters are designed for long lifecycles and improved maintenance functions. Dynamic torque-vector control promises optimum motor control under any operating conditions.

CONTENTS:

Chapter 1 Specifications
1. Standard Specifications .......................................................................................... 1-2
1.1 Three-phase 230V FRENIC5000G11S Series ................................................... 1-2
1.2 Three-phase 460V FRENIC5000G11S Series ................................................... 1-3
1.3 Three-phase 230V FRENIC5000P11S Series
(for variable torque load) .................................................................................... 1-4
1.4 Three-phase 460V FRENIC5000P11S Series
(for variable torque load) ..................................................................................... 1-5
2. Common Specifications .......................................................................................... 1-6
2.1 Outline of common specifications ....................................................................... 1-6
2.2 Protective functions ........................................................................................... 1-10
2.3 Function settings ............................................................................................... 1-11
3. Wiring Diagram ..................................................................................................... 1-19
3.1 Wiring diagram before shipment from factory ................................................... 1-19
3.2 Basic wiring diagram ......................................................................................... 1-24
3.3 Wiring diagram using options ............................................................................ 1-29
4. Terminal ................................................................................................................ 1-33
4.1 Terminal functions ............................................................................................. 1-33
4.2 Main circuit and control circuit terminals ........................................................... 1-37
4.2.1 Terminal block arrangement ...................................................................... 1-37
4.2.2 Main circuit terminal ................................................................................... 1-38
4.2.3 Control circuit terminal ............................................................................... 1-41
Chapter 2 Operation
1. Frequency Control Operation ................................................................................. 2-2
1.1 Types of frequency control signal........................................................................ 2-2
1.2 Accuracy and resolution ...................................................................................... 2-3
2. KEYPAD panel ........................................................................................................ 2-4
3. Function Explanation .............................................................................................. 2-6
3.1 Fundamental Functions ...................................................................................... 2-6
3.2 Extension Terminal Functions ........................................................................... 2-16
3.3 Control Functions of Frequency ........................................................................ 2-26
3.4 Motor Parameters ............................................................................................. 2-31
3.5 High Performance Functions ............................................................................ 2-33
3.6 Alternative Motor Parameters ........................................................................... 2-42
4. Standard RS-485 Interface ................................................................................... 2-44
4.1 Outline ............................................................................................................... 2-45
4.1.1 Features ..................................................................................................... 2-45
4.1.2 Function overview ...................................................................................... 2-45
4.2 Transmission specification ................................................................................ 2-45
4.3 Connection ........................................................................................................ 2-45
4.3.1 Connection method.................................................................................... 2-45
4.3.2 RS-485 ....................................................................................................... 2-46
4.3.3 Example of connection of FRENIC5000G11S/P11S series ...................... 2-46
4.3.4 Example of noise prevention...................................................................... 2-47
4.4 Transmission method ........................................................................................ 2-47
4.4.1 Transmission frame .................................................................................... 2-47
4.4.2 Field description......................................................................................... 2-53
4.4.3 Procedure on the host side ........................................................................ 2-54
4.4.4 Example of communication ........................................................................ 2-56
4.4.5 Communication error ................................................................................. 2-57
4.5 Functions specific for communication ............................................................... 2-61
4.5.1 Command data .......................................................................................... 2-61
4.5.2 Operation command data .......................................................................... 2-61
4.5.3 Function data ............................................................................................. 2-62
4.5.4 Monitoring data .......................................................................................... 2-63
4.6 Function data format ......................................................................................... 2-64
4.6.1 List of function data format ........................................................................ 2-64
4.6.2 Data format specification ........................................................................... 2-67
4.7 Changeover of communications ....................................................................... 2-69
4.7.1 Changeover method for communication valid/invalid ................................. 2-70
4.7.2 Link function (operation selection) ............................................................. 2-70
4.7.3 Coexistence of link (option) and RS-485 communication .......................... 2-70
4.8 Response Time ................................................................................................. 2-70
4.8.1 Response interval time .............................................................................. 2-70
4.8.2 Time of receiving preparation completion .................................................. 2-71
4.9 Function ............................................................................................................ 2-71
4.10 Troubleshooting ................................................................................................. 2-72
4.11 Appendix ........................................................................................................... 2-73
4.11.1 Communication level converter ................................................................. 2-73
4.11.2 ASCII code list .......................................................................................... 2-73
4.11.3 Example of a control program ................................................................... 2-74
5. Using Lifetime Forecast Functions ........................................................................ 2-75
5.1 Contents of lifetime forecast functions .............................................................. 2-75
5.2 How to check lifetime forecast information ........................................................ 2-75
5.3 Measuring conditions of lifetime ........................................................................ 2-76
Chapter 3 Peripheral Equipment
1. Inverter Input Current .............................................................................................. 3-2
2. Circuit Breakers and Magnetic Contactors ............................................................. 3-3
3. Wire Size ................................................................................................................. 3-4
3.1 FRENIC5000G11S/P11S Series ........................................................................ 3-4
3.2 Allowable current of insulation wire ..................................................................... 3-8
4. Braking Unit and Braking Resistor ........................................................................ 3-10
5. Braking Unit and Braking Resistor (10% ED) ....................................................... 3-12
6. Rated Sensitive Current of GFCI .......................................................................... 3-14
7. Input Circuit Noise Filter (EMC Compliance Filter) ............................................... 3-15
8. Output Circuit Noise Filter (OFL-    -2/4) .......................................................... 3-16
9. Output Circuit Noise Filter (OFL-    -4A) .......................................................... 3-18
10. DC REACTOR (DCR) ........................................................................................... 3-20
11. ACReactor (ACR) ................................................................................................. 3-21
12. Ferrite Ring for Reducing Radio Noise (ACL) ....................................................... 3-23
13. Power Regenerative PWM Converter (RHC) ........................................................ 3-23
Chapter 4 Optimal Type Selection
1. Inverter and Motor Selection ................................................................................... 4-2
1.1 Motor output torque characteristics .................................................................... 4-2
1.2 Selection procedure ............................................................................................ 4-4
1.3 Selection calculation expressions ....................................................................... 4-6
1.3.1 Load torque during constant speed running ................................................ 4-6
1.3.2 Acceleration and deceleration time calculation ............................................ 4-7
1.3.3 Heat energy calculation of braking resistor .................................................. 4-9
1.3.4 Appendix (calculation for other than in SI Unit) ......................................... 4-10
2. Braking Unit and Braking Resistor Selection ........................................................ 4-11
2.1 Selection procedure .......................................................................................... 4-11
2.2 Notes on selection ............................................................................................ 4-11
2.3 Optional fan unit ................................................................................................ 4-11
Chapter 5 Option
1. Options .................................................................................................................... 5-2
1.1 Optional control cards ......................................................................................... 5-2
1.2 Other exclusive options ....................................................................................... 5-2
1.3 Datailed specifications ........................................................................................ 5-3
2. Optional Peripheral Equipment ............................................................................. 5-14
2.1 Optional peripheral equipment .......................................................................... 5-14
2.2 Specifications and dimensions ......................................................................... 5-15
Chapter 6 Application Idea
1. Setting Items and Applications ................................................................................ 6-2
2. FRENIC5000G11S/P11S Series ............................................................................ 6-4
2.1 Using with Aeration Tank Blowers ....................................................................... 6-4
2.2 Using with Multi-storied Automated Warehouses ............................................... 6-6
2.3 Using with Automated Parking Garages ............................................................. 6-8
2.4 Using with Vertical Circulation type Parking Facility .......................................... 6-10
2.5 Using with Bread Dough Mixers ........................................................................ 6-12
2.6 Using with Commercial-use Washing Machines ............................................... 6-14
2.7 Using with Belt Conveyors ................................................................................ 6-16
2.8 Using with Grinding Machines .......................................................................... 6-18
2.9 Using with Fans for Air Conditioning Unit (1) .................................................... 6-20
2.10 Using with Fans for Air Conditioning Unit (2) .................................................... 6-22
2.11 Using with Cold/Warm Water Pumps ................................................................ 6-24
2.12 Using with Line/Inverter Changeover Operation ............................................... 6-26
Chapter 7 Glossary
1. Standard Specifications .......................................................................................... 7-2
2. Common Specificationds ........................................................................................ 7-4
Chapter 8 Appendix
Appendix 1. Advantageous Use of Inverters (with regard to Electrical Noise) .............. 8-2
1.1 Effect of inverters on other devices ..................................................................... 8-2
1.1.1 Effect on AM radios ..................................................................................... 8-2
1.1.2 Effect on telephones .................................................................................... 8-2
1.1.3 Effect on proximity limit switches ................................................................. 8-2
1.1.4 Effect on pressure sensors .......................................................................... 8-2
1.1.5 Effect on position detectors
(pulse generators; PGs, or pulse encoders) ................................................ 8-2
1.2 Noise ................................................................................................................... 8-2
1.2.1 Inverter noise ............................................................................................... 8-2
1.2.2 Types of noise .............................................................................................. 8-3
1.3 Noise prevention measures ................................................................................ 8-5
1.3.1 Noise prevention treatments prior to installation .......................................... 8-5
1.3.2 Implementation of noise prevention measures ............................................ 8-5
1.3.3 Specific examples ........................................................................................ 8-8
Appendix 2. Effect on Insulation of General-purpose
Motor Driven with 460V Class Inverter .................................................. 8-11
2.1 Operating principle of inverter ........................................................................... 8-11
2.1.1 Main circuit configuration of inverter .......................................................... 8-11
2.1.2 Control method of inverter ......................................................................... 8-11
2.2 Generating mechanism of surge voltages ........................................................ 8-11
2.3 Effect of surge voltages .................................................................................... 8-12
2.4 Countermeasures against surge voltages ........................................................ 8-12
2.4.1 Method to use motors with enhanced insulation ........................................ 8-12
2.4.2 Method to suppress surge voltages ........................................................... 8-12
2.5 Regarding existing equipment .......................................................................... 8-13
2.5.1 In case of motor being driven with 400V class inverter ............................. 8-13
2.5.2 In case of existing motor driven newly with 400V class inverter ................ 8-13
Appendix 3. Example Calculation of Energy Savings .................................................. 8-14
2.1 Calculating condition ......................................................................................... 8-14
2.2 Calculation of shaft driving power ..................................................................... 8-14
2.3 Calculation of energy savings ........................................................................... 8-14
Appendix 4. Inverter Generating Loss .......................................................................... 8-15
1. Standard Specifications ....................................................................................... 1-2
1.1 Three-phase 230V FRENIC5000G11S Series ................................................... 1-2
1.2 Three-phase 460V FRENIC5000G11S Series ................................................... 1-3
1.3 Three-phase 230V FRENIC5000P11S Series (for variable torque load) ............ 1-4
1.4 Three-phase 460V FRENIC5000P11S Series (for variable torque load) ............ 1-5
2. Common Specifications ....................................................................................... 1-6
2.1 Outline of common specifications ....................................................................... 1-6
2.2 Protective functions ........................................................................................... 1-10
2.3 Function settings ............................................................................................... 1-11
3. Wiring Diagram ................................................................................................... 1-19
3.1 Wiring diagram before shipment from factory ................................................... 1-19
3.2 Basic wiring diagram ......................................................................................... 1-24
3.3 Wiring diagram using options ........................................................................... 1-29
4. Terminal ............................................................................................................... 1-33
4.1 Terminal functions ............................................................................................. 1-33
4.2 Main circuit and control circuit terminals ........................................................... 1-37
4.2.1 Terminal block arrangement ...................................................................... 1-37
4.2.2 Main circuit terminal ................................................................................... 1-38
4.2.3 Control circuit terminal ............................................................................... 1-41

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