TỔNG HỢP TÀI LIỆU - Máy xúc đào Volvo Excavators (UPDATE LIÊN TỤC)



MAIN SECTIONS

0 - GENERAL

1 - STANDARD PARTS, SERVICE

2 - ENGINE WITH MOUNTING AND EQUIPMENT

3 - ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

4 - POWER TRANSMISSION

5 - BRAKE

6 - STEERING

7 - FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL_TRACK UNIT

8 - MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

9 - HYDRAULIC SYSTEM; DIGGING_HANDLING_GRADING EQUIPM.; MISC EQUIPM


TABLE OF CONTENTS

 0 - GENERAL

    00 - DESCRIPTION; COMPLETE MACHINE

       Machine view_{12-54-02}

       Machine view_{12-54-28}

       Product plates

    03 - SPECIFICATIONS

       Measurement conversion tables

       Tightening torques

    07 - STANDARD TIME

       Operation numbers for additional work

    08 - TOOL

       E-tools, NET 8940-00350 Replace tool for the swing motor assembly

       E-tools, NET 8940-00370 Guide pin for track motor and swing ring gear

       E-tools, NET 8940-00380 Replacement tool for swing ring gear

       Infrared Thermometer

       NET 8940-00200 Replace tool for the remote control valve joint

    09 - MISCELLANEOUS

        Hydraulic cylinders, dieseling

        Service positions

        Welding on the machine

 1 - STANDARD PARTS, SERVICE

    16 - LUBRICANT; FUEL; OTHER FLUID

       Alternative fuels

       Change capacities

       Coolant

       Coolant with freezing and corrosion protection

       Engine oil

       Grease

       Hydraulic oil

       Recommended lubricants

    17 - SERVICE

       Air compressor, air filter, cleaning

       Air compressor, air filter, replacing

       Air compressor, air tank water, draining

       Air conditioner compressor belt, checking

       Air conditioner main filter, cleaning

       Air conditioner main filter, replacing

       Air inlet hose, checking

       Bearings

       Brake performance

       Brake system pressure oil filter, replacing

       Cab door, covers, hinges, joints and locks, lubricating

       CareTrack backup battery, replacing

       Charge air pressure sensor, checking

       Cleaning prior to repair

       Coasting left and right swing

       Coolant, changing

       Coolant freezing point, checking

       Coolant level, checking

       Crankcase ventilation separator, checking

       Crankcase ventilation separator element, replacing

       Crankcase ventilation separator rubber hoses, checking

       Creeping of hydraulic cylinder

       Cylinder speed

       Diesel particulate filter, checking and cleaning

       DPF differential pressure pipes and hoses, checking

       Drive axles and hubs oil, changing

       Drive axles and hubs oil level, checking

       EGR cooler, checking

       EGR cooler hose, checking

       EGR pipes, checking

       EGR system, checking

       Engine air cleaner primary filter, replacing

       Engine air cleaner secondary filter, replacing

       Engine coolant hoses, checking

       Engine oil and filter, changing

       Engine oil level, checking

       Fan_alternator belt, checking

       Fuel filter, replacing

       Fuel hoses, checking

       Fuel injectors, checking

       Fuel tank breather filter, replacing

       Hoses and tubes

       Hydraulic oil, changing

       Hydraulic oil level, checking

       Hydraulic oil return filter, replacing

       Hydraulic oil suction strainer, cleaning

       Hydraulic oil tank breather filter, cleaning

       Lubricant hose, checking

       Lubrication, every 1000 hours

       Lubrication, every 10 hours

       Lubrication, every 250 hours

       Maintenance service, every 1000 hours

       Maintenance service, every 10 hours

       Maintenance service, every 1500 hours

       Maintenance service, every 2000 hours

       Maintenance service, every 250 hours

       Maintenance service, every 3000 hours

       Maintenance service, every 4000 hours

       Maintenance service, every 500 hours

       Maintenance service, every 6000 hours

       Maintenance service, first 250 hours

       MATRIS and Tech Tool, reading

       Measuring condition

       Measuring of swing bearing clearance

       Operating force of steering wheel

       Operating time of steering wheel

       Parking brake performance

       Pressure testing

       Radiator and hydraulic oil cooler, cleaning

       Radiator hoses, checking

       Replacement parts

       Safety when servicing

       Service methods

       Service

       Service position 1

       Swing bath grease, lubricating

       Swing ring gear bearing, lubricating

       Swing speed

       Tech Tool, Operations

       Test running and checking

       Travel gearbox oil, changing

       Travel gearbox oil level, checking

       Travel Speed

       Turbocharger, checking

       Tyre wear and air pressure, checking

       Valves, Adjusting

       Water separator filter, replacing_{12-29-46}

       Water separator filter, replacing_{12-30-08}

       Water separator filter, replacing_{12-30-30}

    19 - GENERAL

        Cautions during operation

        CE-marking, EMC-directive

        Checklist after a fire or heat exposure

        Decontamination

        Environmental handling for the future

        Environmentally hazardous fluids

        Environmentally safe handling

        Fire prevention measures

        General precautions

        Health hazards with paint, plastics and rubber

        Move and operate machine safely

        Preparations for work

        Safety concerns everybody!

        Safety rules when servicing

        Safety when handling oils and fuel

        Safety when using lifting equipment

        Safety when working with air conditioning refrigerant

        Safety when working with batteries

        Safety when working with hydraulic systems

        Starting with booster batteries

        Waste handling

        Working in environmentally contaminated areas

 2 - ENGINE WITH MOUNTING AND EQUIPMENT

    20 - GENERAL

       Component locations

       E-ECU MID 128 non-programmed, replacing

       E-ECU MID 128 pre-programmed, replacing

       Engine, description_{11-49-58}

       Engine, description_{11-50-20}

       Tech Tool, operations-[4921]

    21 - ENGINE

       Engine, specifications

       Engine, tightening torques

       Valves, adjusting

       Valve system specifications

    22 - LUBRICATING SYSTEM

       Lubricating system, description

       Lubrication oil pressure, checking with pressure gauge

       Lubrication system, component locations

       Lubrication system, specifications

       Lubrication system, tightening torques

       Oil cooler, replacing

    23 - FUEL SYSTEM

       Fuel filler pump, specifications

       Fuel pump unit, replacing

       Fuel system, component location_{11-41-02}

       Fuel system, component location_{11-41-24}

       Fuel system, description

       Fuel system, specifications

       Fuel system, tightening torques

       Fuel tank, specifications

       Overflow pipe, inspecting

    25 - INLET & EXHAUST SYSTEM

       DPF (Diesel particulate filter), checking and cleaning

       Exhaust Aftertreatment System, component location

       Exhaust Aftertreatment System, description

       Inlet and exhaust system, component location

       Inlet and exhaust system, tightening torques

       Preheating, description

       Regeneration process, description

    26 - COOLING SYSTEM

       Coolant anti-freeze resistance, checking

       Coolant pump, replacing

       Cooling system, component location_{11-33-27}

       Cooling system, component location_{11-33-49}

       Cooling system, description

       Cooling system, specification

       Cooling system, tightening torques

       Thermostat, checking

       Thermostat, replacing

    27 - ENGINE CONTROL

       Engine - Pump control, specification

    29 - MISCELLANEOUS

        EGR cooler pressure, testing

        EGR cooler, replacing

        EGR valve, replacing

        Exhaust Gas Recirculation (EGR), description

 3 - ELECTRICAL; WARNING; INFORMATION; INSTRUMENTS

    30 - GENERAL

       AL3201, description and measuring_{11-14-38}

       AL3201, description and measuring_{11-15-09}

       Auxiliary start

       BA3101, description and measuring

       CareTrack with anti-theft

       Collection of basic data

       Communication with data buses

       Conditions when checking

       Electrical system, description

       Electrical system, special instructions for servicing, action when working on machine

       Electrical system, special instructions for servicing, electrical components, alternator and charging regulator

       Electrical system, special instructions for servicing, electrical components, batteries

       Electrical system, special instructions for servicing, electronic components

       Electrical system, special instructions for servicing, general

       Electrical system, specifications

       Error codes, build-up

       FX1052, description and measuring

       FX1053, description and measuring

       FX1054, description and measuring

       General fault diagnosis information

       HE2503, description and measuring

       Hydraulic power control

       Information display, check

       LA3611_LA3612, description and measuring

       LA5201_LA5202, description and measuring

       Lead and connector checks

       MA2301-MA2304, description and measuring

       MA2310, description and measuring

       MA4212, description and measuring

       MA4220, description and measuring

       MA4221, description and measuring

       MA5501, description and measuring

       MA9109, description and measuring

       MA9117, description and measuring

       MA9122, description and measuring

       MA9152, description and measuring

       MA9186, description and measuring

       MA9188, description and measuring

       MA9190, description and measuring

       MO2506, description and measuring

       MO8707, description and measuring

       MO9961, description and measuring

       Power supply E-ECU, description and measuring

       Power supply I-ECU, description and measuring

       Power supply V-ECU, description and measuring

       Power supply W-ECU, description and measuring

       PWM9124, description and measuring

       PWM9127, description and measuring

       PWM9128, description and measuring

       PWM9141, description and measuring

       PWM9145, description and measuring

       PWM9146, description and measuring

       RE2501, description and measuring

       RE2703, description and measuring

       RE3301, description and measuring

       RE3502, description and measuring

       RE3508, description and measuring

       RE3528, description and measuring

       RE3601, description and measuring

       RE3602, description and measuring

       SAE J1708_1587 Information link, description and measuring

       SAE J1939_CAN control link, description and measuring

       SE2302, description and measuring

       SE2303, description and measuring

       SE2306, description and measuring

       SE2309, description and measuring

       SE2502, description and measuring

       SE2507, description and measuring

       SE2508, description and measuring

       SE2510, description and measuring

       SE2519, description and measuring

       SE2521, description and measuring

       SE2522, description and measuring

       SE2606, description and measuring

       SE2709, description and measuring

       SE2710, description and measuring

       SE4217, description and measuring

       SE4307, description and measuring

       SE5203, description and measuring

       SE5221, description and measuring

       SE5501, description and measuring

       SE8701, description and measuring

       SE8702, description and measuring

       SE8705, description and measuring

       SE8706, description and measuring

       SE8708, description and measuring

       SE9401, description and measuring

       Software parameters, description

       Special tools for troubleshooting

       SW3801, description and measuring

       SW4205, description and measuring

       SW4212, description and measuring

       SW9161, description and measuring

       SW9162, description and measuring

       Tech Tool, operations-[2329]

       Tech Tool, operations

       Travel Speed

       Troubleshooting strategy

    31 - BATTERY

       Batteries, replacing

       Battery charging capacity, checking

       Battery, charging

       Battery, description

       Battery, specifications

       Battery, storage

    32 - ALTERNATOR; CHARGE REGULATOR

       Alternator, description

       Alternator, replacing incl function checking

       Alternator, specifications

    33 - STARTING SYSTEM

       Ignition switch, description and operation

       Ignition switch, specifications

       Starter motor, description

       Starter motor, replacing

       Starter motor, specifications

       Starter relay, replacing

       Starter switch, testing

    35 - LIGHTING

       Headlights, adjusting

       Lighting, description

       Lighting, specifications

       Work lights and extra lights, description

       Work lights and extra lights, specifications

    36 - OTHER ELECTRICAL EQUIPMENT

       Connectors, overview

       Control lockout lever switch, description

       Control lockout lever switch, specifications

       Electric horn, specifications

       Horn, replacing

       I-ECU MID 140 non-programmed, replacing

       I-ECU MID 140 pre-programmed, replacing

       Microphone controller, description

       Microphone control panel, description

       Microphone control panel, specifications

       Microphone, description

       Multi-function lever switch, description

       Rotating beacon, specifications

       Rotational connector, specifications

       Solenoid valves, specification

       Speaker, description

       Speaker, specifications

       Travel alarm, description

       Travel alarm, description

       Travel alarm, replacing

       Travel alarm, specifications

       V-ECU MID 187 non-programmed, replacing

       V-ECU MID 187 pre-programmed, replacing

       Windscreen flusher pump, replacing

       Windscreen flusher pump, specifications

       Windscreen wiper, description

       Wiper motor, description

       Wiper motor, specifications

    37 - CABLE; FUSE; RELAY

       Battery disconnector, replacing

       Battery disconnect switch, description

       Battery disconnect switch, specifications

       Component designations

       Component list Alternator, batteries, capacitors, electronic units, voltage outlet

       Component list, fuses

       Component list, Heating coils

       Component list, lights

       Component list, Miscellaneous

       Component list, motors

       Component list, relays

       Component list, sensors

       Component list, Solenoid valves_{09-25-45}

       Component list, Solenoid valves_{09-26-04}

       Component list, Switches_{09-24-56}

       Component list, Switches_{09-25-15}

       E-ECU, I_O list

       Electrical distribution box_{09-04-38}

       Electrical distribution box_{09-05-00}

       Electrical symbols and designations

       Engine wire harness, replacing

       Explanation of wiring diagrams

       Flasher relay, specifications

       Fuse, description

       I-ECU, I_O list

       Relay, description_{09-03-05}

       Relay, description_{09-03-27}

       Relay, specifications

       V-ECU, I_O list

       Wire harness layout

       Wiring diagram, electrical distribution box

       Wiring diagram

       Wiring diagram SCH01

       Wiring diagram SCH02_{09-21-04}

       Wiring diagram SCH02_{09-21-27}

       Wiring diagram SCH03_{09-20-00}

       Wiring diagram SCH03_{09-20-23}

       Wiring diagram SCH04

       Wiring diagram SCH05_{09-18-36}

       Wiring diagram SCH05_{09-18-59}

       Wiring diagram SCH06_{09-17-06}

       Wiring diagram SCH06_{09-17-31}

       Wiring diagram SCH06_{09-17-55}

       Wiring diagram SCH07_{09-16-08}

       Wiring diagram SCH07_{09-16-31}

       Wiring diagram SCH08_{09-15-12}

       Wiring diagram SCH08_{09-15-34}

       Wiring diagram SCH09_{09-14-09}

       Wiring diagram SCH09_{09-14-32}

       Wiring diagram SCH10

       Wiring diagram SCH12

       Wiring diagram SCH13

       Wiring diagram SCH15_{09-11-12}

       Wiring diagram SCH15_{09-11-35}

       Wiring diagram SCH15_{09-11-57}

       Wiring diagram SCH18

       Wiring diagram SCH24

       Wiring diagram SCH25_{09-09-23}

       Wiring diagram SCH25_{09-09-45}

       Wiring diagram SCH26

       Wiring diagram SCH30_{09-08-00}

       Wiring diagram SCH30_{09-08-23}

    38 - INSTRUMENT; SENSOR; WARNING & INFORMATION SYSTEM

       Electrical system

       Engine oil pressure sensor, replacing

       Engine system

       Engine temperature sensor, replacing

       Fuel level sender, replacing

       Fuel level sensor, description

       Fuel level sensor, specifications

       Hour counter, specifications

       Hydraulic system

       Instruments and controls, front instrument panel

       Instruments and controls, left instrument panel

       Instruments and controls, rear instrument panel

       Instruments and controls, right instrument panel

       Keypad, description

       Service mode

    39 - MISCELLANEOUS

        CareTrack battery, replacing

        CareTrack W-ECU, description

        Radio with MP3, description

        Radio with MP3, specifications

        Speaker, replacing

        W-ECU, replacing, non-programmed

        W-ECU, replacing, pre-programmed

 4 - POWER TRANSMISSION

    40 - GENERAL

       Power transmission, description

       Tightening torque, specifications-[5141]

    43 - GEARBOX

       Swing gearbox, description

       Swing gearbox, specifications

       Swing unit, replacing

       Transfer gearbox, description

       Transfer gearbox, disassembly and assembly

       Transfer gearbox, filling and checking

       Transfer gearbox, specifications

       Travel gearbox, installing

       Travel gearbox, removing

       Travel gearbox, replacing

    44 - HYDROSTATIC DRIVE

       Center passage, description_{08-36-35}

       Center passage, description_{08-36-57}

       Center passage, maintenance standard

       Center passage, specifications

       Slew motor, troubleshooting

       Swing motor, assembly

       Swing motor, description

       Swing motor, disassembly

       Swing motor relief valve, replacing

       Swing motor, specifications

       Tightening torque, specifications

       Travel motor, assembly

       Travel motor, control_{08-44-15}

       Travel motor, control_{08-44-36}

       Travel motor, disassembly

       Travel motor, installing

       Travel motor, oil leakage flow check

       Travel motor removed, seal replacing

       Travel motor, removing

       Travel motor, specifications_{08-45-12}

       Travel motor, specifications_{08-45-31}

    45 - PROPELLER SHAFT

       Propeller shaft, description

       Propeller shaft front, replacing_{08-34-26}

       Propeller shaft rear, replacing_{08-34-45}

       Propeller shaft, specifications

    46 - FRONT AXLE; REAR AXLE

       Axle, disassembly and assembly_{08-31-27}

       Axle, disassembly and assembly_{08-31-49}

       Axle, disassembly and assembly_{08-32-12}

       Axle, installing

       Axle, removing

       Differential, description-[3017]

       Differential, description

       Drive shaft, replacing

       Front axle, description

       Front axle drive shaft seal, replacing

       Front axle hub reduction gear, replacing

       Front axle, installing

       Front axle, removing

       Front axle, specification

       Hub reduction, description-[2941]

       Hub reduction, description

       Hub reduction gear, replacing

       Hub seal, replacing-[2914]

       Hub seal, replacing

       Rear axle, description_{08-27-13}

       Rear axle, description_{08-27-35}

       Rear axle, specification

    49 - MISCELLANEOUS

        Slew ring gear, installation

        Slew ring gear, removal

        Swing ring gear, description

        Swing ring gear, specifications

 5 - BRAKE

    52 - HYDRAULIC BRAKE SYSTEM

       Accumulator, installing

       Accumulator, removing

       Accumulator, Replacing

       Axle brake

       Axle brake system air bleeding

       Brake accumulator, description

       Brake accumulator, specifications

       Brake, description_{07-49-32}

       Brake, description_{07-50-24}

       Brake line, description

       Brake pump, description

       Brake pump, specifications

       Brake supply valve, description

       Brake supply valve, specifications

       Brake system, troubleshooting

       Brake valve, description

       Brake valve, specification

       Foot brake valve, replacing

       Service brake, description_{07-49-59}

       Service brake, description_{07-50-51}

       Service brake (multi disk brake), assembly

       Service brake (multi disk brake), disassembly

       Service brakes function, checking

    53 - TRACK BRAKE

       Wheel brake, description

    55 - PARKING BRAKE

        Parking brake assembly, removing

        Parking brake, description

        Parking brake, installing

 6 - STEERING

    62 - STEERING AXLE

       Steering axle, description

       Steering axle, specifications

    64 - STEERING

        Control valve (steering unit), description

        Steering column, description

        Steering cylinder, description

        Steering cylinder, installing

        Steering cylinder, removing

        Steering cylinder, replacing

        Steering cylinder, specifications

        Steering pump, description

        Steering pump, specifications

        Steering system, adjustment

        Steering system, description

        Steering system, troubleshooting-[2434]

        Steering system, troubleshooting

        Steering unit, assembly

        Steering unit, disassembly

        Steering unit, specification

        Steering valve, installing

        Steering valve, removing

        Steering valve, replacing

        Steering wheel, description

 7 - FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL_TRACK UNIT

    70 - GENERAL

       Frame and track unit, description

    71 - FRAME

       Counterweight, description

       Counterweight, specifications

       Machine weight, specifications

       Superstructure, installation

       Superstructure, removal

    76 - SHOCK ABSORBER; AXLE LOCKING; ANTI ROLL BAR; LEVEL_SIDE CONTROL

       Axle locking cylinder, assembly

       Axle locking cylinder, disassembly

       Front axle pivot pin and bushing, replacing

       Pivot axle lock cylinder, description_{06-54-50}

       Pivot axle lock cylinder, description_{06-55-14}

       Pivot axle lock cylinder, installing

       Pivot axle lock cylinder, removing

       Pivot axle lock cylinder seals, changing

       Pivot axle lock cylinder, specifications

    77 - WHEELS; TRACKS; TYRE; HUB; DRUM

        Tire and rim, specifications

        Tire, description

        Tire, handle with care

        Tire, structure

        Tire, troubleshooting

        Tyre, specifications

        Wheel, installing

        Wheel, removing

 8 - MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

    81 - CAB, NAKED; CANOPY

       Cab, installing

       Cab, removing

    83 - DOORS; HATCH; COVER PLATE, (all)

       Door, replacing

    84 - TRIM PART; OUTSIDE; GLASS; SEALING MOULDING

       Windows, general

    85 - CAB INTERIOR; UPHOLSTERY

       Operator's seat, installing

       Operator's seat, removing

       Seat, replacing

    87 - AIR CONDITIONING UNIT

        Air conditioning unit, description

        Air conditioning unit, maintenance

        Air conditioning unit, refrigerant check and recharging

        Air conditioning unit, specifications

        Coil resistor

        Compressor

        Condenser

        Condenser, replacing incl draining and filling

        Cooler and Heater assembly, installing

        Cooler and Heater assembly, removing

        Defroster actuator, replacing

        Evaporator

        Evaporator, replacing incl draining and filling

        Expansion valve

        Expansion valve, replacing incl draining and filling

        Fan motor, replacing

        Heater core, replacing

        HVAC system

        Intake actuator, replacing

        Mode (foot) actuator, replacing

        Performance test, AC unit

        Receiver, replacing incl draining and filling

        Water valve, replacing

 9 - HYDRAULIC SYSTEM; DIGGING_HANDLING_GRADING EQUIPMENT; MISCELLANEOUS

    90 - GENERAL

       Description, general

       General notes when working on hydraulic system

       Hydraulic pressure, specifications

       Pressure adjustment and leaks checking

       Recommended hydraulic oil, specifications

    91 - WORKING HYDRAULIC; SERVO HYDRAULICS

       2-pump flow selector valve

       Accumulator, replacing

       Boom cylinder, rupture valve, replacing

       Control pattern selector valve, description

       Control pattern selector valve, specifications

       Control valve, replacing

       Control valve, troubleshooting

       Dipper arm cylinder, rupture valve, replacing

       Hydraulic components, description

       Hydraulic diagram, ports

       Hydraulic oil cooling system, specifications

       Hydraulic oil tank, vacuum-pumping, connecting and disconnecting pump_{06-13-58}

       Hydraulic oil tank, vacuum-pumping, connecting and disconnecting pump_{06-14-21}

       Hydraulic pump, maintenance standard, Specifications

       Hydraulic pump (removed), changing shaft seal

       Hydraulic pump, replacing

       Hydraulic pump, specifications

       Hydraulic system, position of main components

       Hydraulic system, work instructions

       Hydraulic tank, description

       Hydraulic tank, specifications

       Line rupture valve (arm), troubleshooting

       Line rupture valve (boom_arm), description

       Line rupture valve (boom_arm), hydraulic circuit

       Line rupture valve (boom_arm), specifications

       Line rupture valve (boom), troubleshooting

       Line rupture valve relief pressure, adjustment

       Main control valve, assembly

       Main control valve, description

       Main control valve, disassembly

       Main control valve, operation

       Main control valve, specifications

       Main relief valve, adjusting

       Main relief valve, assembly

       Main relief valve, description

       Main relief valve, disassembly

       Oil level gauge, replacing

       Port relief valve, assembly

       Port relief valve, description

       Port relief valve, disassembly

       Port relief valve pressure, checking and adjusting_{06-00-17}

       Port relief valve pressure, checking and adjusting_{06-00-41}

       Pressure accumulator, description

       Pressure accumulator, specifications-[4102]

       Pressure accumulator, specifications

       Pressure relief valve, troubleshooting

       Proportional solenoid valve, measuring and adjustment

       Proportional solenoid valve, specifications

       Pump, assembly

       Pump, description

       Pump, disassembly

       Pump, installation

       Pump, tools

       Pump, troubleshooting

       Remote control valve (Lever), assembly

       Remote control valve (Lever), description

       Remote control valve (Lever), disassembly

       Remote control valve (Lever), maintenance standard, Specifications

       Remote control valve (lever), replacing

       Remote control valve (Lever), specifications-[3913]

       Remote control valve (Lever), specifications

       Remote control valve (Lever), troubleshooting

       Remote control valve (pedal), assembly

       Remote control valve (pedal), description

       Remote control valve (pedal), disassembly

       Remote control valve (pedal), maintenance standard, Specifications

       Remote control valve (pedal), replacing

       Remote control valve (pedal), specifications

       Remote control valve (pedal), troubleshooting

       Rotator pump, description

       Rotator pump, specifications

       Rotator (X3 Line option), description

       Servo hydraulic block

       Servo pump, description

       Servo pump, replacing

       Servo pump, specifications-[4342]

       Servo pump, specifications-[4359]

       Servo pump, specifications

       Single stage gear pump, replacing

       Solenoid valve, description_{03-00-05}

       Solenoid valve, description_{03-00-28}

       Solenoid valve, description

       Solenoid valve, disassembly and assembly

       Solenoid valve for rotator

       Solenoid valve, inspection

       Solenoid valve, replacing

       Solenoid valve, specifications_{03-00-59}

       Solenoid valve, specifications_{03-01-18}

       Solenoid valve, specifications

       Stop valve

       Tightening Torques

       X1 Line, description

    92 - MECHANICAL EQUIPMENT_ATTACHMENT

       Check valve, specifications

       Control lever (dozer blade), replacing

       Dozer blade cylinder, description

       Dozer blade cylinder, specifications

       Dozer blade, description

       Dozer blade, specifications

       Hydraulic quickfit, description

       MA9109 Quickfit solenoid valve, description

       MA9109 Quickfit solenoid valve, specifications

       Quickfit, replacing

       Remote control valve (dozer blade), description

       Remote control valve (dozer blade), specifications

       Tightening torques-[5058]

    97 - UNIT, DIGGING

       Boom cylinder, description

       Boom cylinder, replacing

       Boom cylinder, specifications

       Boom, description

       Boom, replacing

       Boom slew cylinder, description

       Boom slew cylinder, specifications

       Boom, specifications

       Bucket cylinder, description

       Bucket cylinder, replacing

       Bucket cylinder, specifications

       Bushing general, replacing

       Connecting rod yoke, replacing

       Cylinder, description

       Cylinder, disassembly and assembly

       Cylinder, troubleshooting

       Digging unit, maintenance standard, specifications

       Dipper arm connecting rod, replacing

       Dipper arm cylinder, description

       Dipper arm cylinder, replacing

       Dipper arm cylinder, specifications

       Dipper arm, description

       Dipper arm, replacing

       Dipper arm, specifications

       Function description

       Link, description

       Tightening torques

    99 - MISCELLANEOUS

        Compressor, specifications

        Explanations to hydraulic diagram

        Explanations to hydraulic diagram

        Hydraulic diagram, with option components Image HD

        Hydraulic diagram, with option components








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MAIN SECTIONS

0 - GENERAL

1 - STANDARD PARTS, SERVICE

2 - ENGINE WITH MOUNTING AND EQUIPMENT

3 - ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

4 - POWER TRANSMISSION

5 - BRAKE

6 - STEERING

7 - FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL_TRACK UNIT

8 - MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

9 - HYDRAULIC SYSTEM; DIGGING_HANDLING_GRADING EQUIPM.; MISC EQUIPM


TABLE OF CONTENTS

 0 - GENERAL

    00 - DESCRIPTION; COMPLETE MACHINE

       Machine view_{12-54-02}

       Machine view_{12-54-28}

       Product plates

    03 - SPECIFICATIONS

       Measurement conversion tables

       Tightening torques

    07 - STANDARD TIME

       Operation numbers for additional work

    08 - TOOL

       E-tools, NET 8940-00350 Replace tool for the swing motor assembly

       E-tools, NET 8940-00370 Guide pin for track motor and swing ring gear

       E-tools, NET 8940-00380 Replacement tool for swing ring gear

       Infrared Thermometer

       NET 8940-00200 Replace tool for the remote control valve joint

    09 - MISCELLANEOUS

        Hydraulic cylinders, dieseling

        Service positions

        Welding on the machine

 1 - STANDARD PARTS, SERVICE

    16 - LUBRICANT; FUEL; OTHER FLUID

       Alternative fuels

       Change capacities

       Coolant

       Coolant with freezing and corrosion protection

       Engine oil

       Grease

       Hydraulic oil

       Recommended lubricants

    17 - SERVICE

       Air compressor, air filter, cleaning

       Air compressor, air filter, replacing

       Air compressor, air tank water, draining

       Air conditioner compressor belt, checking

       Air conditioner main filter, cleaning

       Air conditioner main filter, replacing

       Air inlet hose, checking

       Bearings

       Brake performance

       Brake system pressure oil filter, replacing

       Cab door, covers, hinges, joints and locks, lubricating

       CareTrack backup battery, replacing

       Charge air pressure sensor, checking

       Cleaning prior to repair

       Coasting left and right swing

       Coolant, changing

       Coolant freezing point, checking

       Coolant level, checking

       Crankcase ventilation separator, checking

       Crankcase ventilation separator element, replacing

       Crankcase ventilation separator rubber hoses, checking

       Creeping of hydraulic cylinder

       Cylinder speed

       Diesel particulate filter, checking and cleaning

       DPF differential pressure pipes and hoses, checking

       Drive axles and hubs oil, changing

       Drive axles and hubs oil level, checking

       EGR cooler, checking

       EGR cooler hose, checking

       EGR pipes, checking

       EGR system, checking

       Engine air cleaner primary filter, replacing

       Engine air cleaner secondary filter, replacing

       Engine coolant hoses, checking

       Engine oil and filter, changing

       Engine oil level, checking

       Fan_alternator belt, checking

       Fuel filter, replacing

       Fuel hoses, checking

       Fuel injectors, checking

       Fuel tank breather filter, replacing

       Hoses and tubes

       Hydraulic oil, changing

       Hydraulic oil level, checking

       Hydraulic oil return filter, replacing

       Hydraulic oil suction strainer, cleaning

       Hydraulic oil tank breather filter, cleaning

       Lubricant hose, checking

       Lubrication, every 1000 hours

       Lubrication, every 10 hours

       Lubrication, every 250 hours

       Maintenance service, every 1000 hours

       Maintenance service, every 10 hours

       Maintenance service, every 1500 hours

       Maintenance service, every 2000 hours

       Maintenance service, every 250 hours

       Maintenance service, every 3000 hours

       Maintenance service, every 4000 hours

       Maintenance service, every 500 hours

       Maintenance service, every 6000 hours

       Maintenance service, first 250 hours

       MATRIS and Tech Tool, reading

       Measuring condition

       Measuring of swing bearing clearance

       Operating force of steering wheel

       Operating time of steering wheel

       Parking brake performance

       Pressure testing

       Radiator and hydraulic oil cooler, cleaning

       Radiator hoses, checking

       Replacement parts

       Safety when servicing

       Service methods

       Service

       Service position 1

       Swing bath grease, lubricating

       Swing ring gear bearing, lubricating

       Swing speed

       Tech Tool, Operations

       Test running and checking

       Travel gearbox oil, changing

       Travel gearbox oil level, checking

       Travel Speed

       Turbocharger, checking

       Tyre wear and air pressure, checking

       Valves, Adjusting

       Water separator filter, replacing_{12-29-46}

       Water separator filter, replacing_{12-30-08}

       Water separator filter, replacing_{12-30-30}

    19 - GENERAL

        Cautions during operation

        CE-marking, EMC-directive

        Checklist after a fire or heat exposure

        Decontamination

        Environmental handling for the future

        Environmentally hazardous fluids

        Environmentally safe handling

        Fire prevention measures

        General precautions

        Health hazards with paint, plastics and rubber

        Move and operate machine safely

        Preparations for work

        Safety concerns everybody!

        Safety rules when servicing

        Safety when handling oils and fuel

        Safety when using lifting equipment

        Safety when working with air conditioning refrigerant

        Safety when working with batteries

        Safety when working with hydraulic systems

        Starting with booster batteries

        Waste handling

        Working in environmentally contaminated areas

 2 - ENGINE WITH MOUNTING AND EQUIPMENT

    20 - GENERAL

       Component locations

       E-ECU MID 128 non-programmed, replacing

       E-ECU MID 128 pre-programmed, replacing

       Engine, description_{11-49-58}

       Engine, description_{11-50-20}

       Tech Tool, operations-[4921]

    21 - ENGINE

       Engine, specifications

       Engine, tightening torques

       Valves, adjusting

       Valve system specifications

    22 - LUBRICATING SYSTEM

       Lubricating system, description

       Lubrication oil pressure, checking with pressure gauge

       Lubrication system, component locations

       Lubrication system, specifications

       Lubrication system, tightening torques

       Oil cooler, replacing

    23 - FUEL SYSTEM

       Fuel filler pump, specifications

       Fuel pump unit, replacing

       Fuel system, component location_{11-41-02}

       Fuel system, component location_{11-41-24}

       Fuel system, description

       Fuel system, specifications

       Fuel system, tightening torques

       Fuel tank, specifications

       Overflow pipe, inspecting

    25 - INLET & EXHAUST SYSTEM

       DPF (Diesel particulate filter), checking and cleaning

       Exhaust Aftertreatment System, component location

       Exhaust Aftertreatment System, description

       Inlet and exhaust system, component location

       Inlet and exhaust system, tightening torques

       Preheating, description

       Regeneration process, description

    26 - COOLING SYSTEM

       Coolant anti-freeze resistance, checking

       Coolant pump, replacing

       Cooling system, component location_{11-33-27}

       Cooling system, component location_{11-33-49}

       Cooling system, description

       Cooling system, specification

       Cooling system, tightening torques

       Thermostat, checking

       Thermostat, replacing

    27 - ENGINE CONTROL

       Engine - Pump control, specification

    29 - MISCELLANEOUS

        EGR cooler pressure, testing

        EGR cooler, replacing

        EGR valve, replacing

        Exhaust Gas Recirculation (EGR), description

 3 - ELECTRICAL; WARNING; INFORMATION; INSTRUMENTS

    30 - GENERAL

       AL3201, description and measuring_{11-14-38}

       AL3201, description and measuring_{11-15-09}

       Auxiliary start

       BA3101, description and measuring

       CareTrack with anti-theft

       Collection of basic data

       Communication with data buses

       Conditions when checking

       Electrical system, description

       Electrical system, special instructions for servicing, action when working on machine

       Electrical system, special instructions for servicing, electrical components, alternator and charging regulator

       Electrical system, special instructions for servicing, electrical components, batteries

       Electrical system, special instructions for servicing, electronic components

       Electrical system, special instructions for servicing, general

       Electrical system, specifications

       Error codes, build-up

       FX1052, description and measuring

       FX1053, description and measuring

       FX1054, description and measuring

       General fault diagnosis information

       HE2503, description and measuring

       Hydraulic power control

       Information display, check

       LA3611_LA3612, description and measuring

       LA5201_LA5202, description and measuring

       Lead and connector checks

       MA2301-MA2304, description and measuring

       MA2310, description and measuring

       MA4212, description and measuring

       MA4220, description and measuring

       MA4221, description and measuring

       MA5501, description and measuring

       MA9109, description and measuring

       MA9117, description and measuring

       MA9122, description and measuring

       MA9152, description and measuring

       MA9186, description and measuring

       MA9188, description and measuring

       MA9190, description and measuring

       MO2506, description and measuring

       MO8707, description and measuring

       MO9961, description and measuring

       Power supply E-ECU, description and measuring

       Power supply I-ECU, description and measuring

       Power supply V-ECU, description and measuring

       Power supply W-ECU, description and measuring

       PWM9124, description and measuring

       PWM9127, description and measuring

       PWM9128, description and measuring

       PWM9141, description and measuring

       PWM9145, description and measuring

       PWM9146, description and measuring

       RE2501, description and measuring

       RE2703, description and measuring

       RE3301, description and measuring

       RE3502, description and measuring

       RE3508, description and measuring

       RE3528, description and measuring

       RE3601, description and measuring

       RE3602, description and measuring

       SAE J1708_1587 Information link, description and measuring

       SAE J1939_CAN control link, description and measuring

       SE2302, description and measuring

       SE2303, description and measuring

       SE2306, description and measuring

       SE2309, description and measuring

       SE2502, description and measuring

       SE2507, description and measuring

       SE2508, description and measuring

       SE2510, description and measuring

       SE2519, description and measuring

       SE2521, description and measuring

       SE2522, description and measuring

       SE2606, description and measuring

       SE2709, description and measuring

       SE2710, description and measuring

       SE4217, description and measuring

       SE4307, description and measuring

       SE5203, description and measuring

       SE5221, description and measuring

       SE5501, description and measuring

       SE8701, description and measuring

       SE8702, description and measuring

       SE8705, description and measuring

       SE8706, description and measuring

       SE8708, description and measuring

       SE9401, description and measuring

       Software parameters, description

       Special tools for troubleshooting

       SW3801, description and measuring

       SW4205, description and measuring

       SW4212, description and measuring

       SW9161, description and measuring

       SW9162, description and measuring

       Tech Tool, operations-[2329]

       Tech Tool, operations

       Travel Speed

       Troubleshooting strategy

    31 - BATTERY

       Batteries, replacing

       Battery charging capacity, checking

       Battery, charging

       Battery, description

       Battery, specifications

       Battery, storage

    32 - ALTERNATOR; CHARGE REGULATOR

       Alternator, description

       Alternator, replacing incl function checking

       Alternator, specifications

    33 - STARTING SYSTEM

       Ignition switch, description and operation

       Ignition switch, specifications

       Starter motor, description

       Starter motor, replacing

       Starter motor, specifications

       Starter relay, replacing

       Starter switch, testing

    35 - LIGHTING

       Headlights, adjusting

       Lighting, description

       Lighting, specifications

       Work lights and extra lights, description

       Work lights and extra lights, specifications

    36 - OTHER ELECTRICAL EQUIPMENT

       Connectors, overview

       Control lockout lever switch, description

       Control lockout lever switch, specifications

       Electric horn, specifications

       Horn, replacing

       I-ECU MID 140 non-programmed, replacing

       I-ECU MID 140 pre-programmed, replacing

       Microphone controller, description

       Microphone control panel, description

       Microphone control panel, specifications

       Microphone, description

       Multi-function lever switch, description

       Rotating beacon, specifications

       Rotational connector, specifications

       Solenoid valves, specification

       Speaker, description

       Speaker, specifications

       Travel alarm, description

       Travel alarm, description

       Travel alarm, replacing

       Travel alarm, specifications

       V-ECU MID 187 non-programmed, replacing

       V-ECU MID 187 pre-programmed, replacing

       Windscreen flusher pump, replacing

       Windscreen flusher pump, specifications

       Windscreen wiper, description

       Wiper motor, description

       Wiper motor, specifications

    37 - CABLE; FUSE; RELAY

       Battery disconnector, replacing

       Battery disconnect switch, description

       Battery disconnect switch, specifications

       Component designations

       Component list Alternator, batteries, capacitors, electronic units, voltage outlet

       Component list, fuses

       Component list, Heating coils

       Component list, lights

       Component list, Miscellaneous

       Component list, motors

       Component list, relays

       Component list, sensors

       Component list, Solenoid valves_{09-25-45}

       Component list, Solenoid valves_{09-26-04}

       Component list, Switches_{09-24-56}

       Component list, Switches_{09-25-15}

       E-ECU, I_O list

       Electrical distribution box_{09-04-38}

       Electrical distribution box_{09-05-00}

       Electrical symbols and designations

       Engine wire harness, replacing

       Explanation of wiring diagrams

       Flasher relay, specifications

       Fuse, description

       I-ECU, I_O list

       Relay, description_{09-03-05}

       Relay, description_{09-03-27}

       Relay, specifications

       V-ECU, I_O list

       Wire harness layout

       Wiring diagram, electrical distribution box

       Wiring diagram

       Wiring diagram SCH01

       Wiring diagram SCH02_{09-21-04}

       Wiring diagram SCH02_{09-21-27}

       Wiring diagram SCH03_{09-20-00}

       Wiring diagram SCH03_{09-20-23}

       Wiring diagram SCH04

       Wiring diagram SCH05_{09-18-36}

       Wiring diagram SCH05_{09-18-59}

       Wiring diagram SCH06_{09-17-06}

       Wiring diagram SCH06_{09-17-31}

       Wiring diagram SCH06_{09-17-55}

       Wiring diagram SCH07_{09-16-08}

       Wiring diagram SCH07_{09-16-31}

       Wiring diagram SCH08_{09-15-12}

       Wiring diagram SCH08_{09-15-34}

       Wiring diagram SCH09_{09-14-09}

       Wiring diagram SCH09_{09-14-32}

       Wiring diagram SCH10

       Wiring diagram SCH12

       Wiring diagram SCH13

       Wiring diagram SCH15_{09-11-12}

       Wiring diagram SCH15_{09-11-35}

       Wiring diagram SCH15_{09-11-57}

       Wiring diagram SCH18

       Wiring diagram SCH24

       Wiring diagram SCH25_{09-09-23}

       Wiring diagram SCH25_{09-09-45}

       Wiring diagram SCH26

       Wiring diagram SCH30_{09-08-00}

       Wiring diagram SCH30_{09-08-23}

    38 - INSTRUMENT; SENSOR; WARNING & INFORMATION SYSTEM

       Electrical system

       Engine oil pressure sensor, replacing

       Engine system

       Engine temperature sensor, replacing

       Fuel level sender, replacing

       Fuel level sensor, description

       Fuel level sensor, specifications

       Hour counter, specifications

       Hydraulic system

       Instruments and controls, front instrument panel

       Instruments and controls, left instrument panel

       Instruments and controls, rear instrument panel

       Instruments and controls, right instrument panel

       Keypad, description

       Service mode

    39 - MISCELLANEOUS

        CareTrack battery, replacing

        CareTrack W-ECU, description

        Radio with MP3, description

        Radio with MP3, specifications

        Speaker, replacing

        W-ECU, replacing, non-programmed

        W-ECU, replacing, pre-programmed

 4 - POWER TRANSMISSION

    40 - GENERAL

       Power transmission, description

       Tightening torque, specifications-[5141]

    43 - GEARBOX

       Swing gearbox, description

       Swing gearbox, specifications

       Swing unit, replacing

       Transfer gearbox, description

       Transfer gearbox, disassembly and assembly

       Transfer gearbox, filling and checking

       Transfer gearbox, specifications

       Travel gearbox, installing

       Travel gearbox, removing

       Travel gearbox, replacing

    44 - HYDROSTATIC DRIVE

       Center passage, description_{08-36-35}

       Center passage, description_{08-36-57}

       Center passage, maintenance standard

       Center passage, specifications

       Slew motor, troubleshooting

       Swing motor, assembly

       Swing motor, description

       Swing motor, disassembly

       Swing motor relief valve, replacing

       Swing motor, specifications

       Tightening torque, specifications

       Travel motor, assembly

       Travel motor, control_{08-44-15}

       Travel motor, control_{08-44-36}

       Travel motor, disassembly

       Travel motor, installing

       Travel motor, oil leakage flow check

       Travel motor removed, seal replacing

       Travel motor, removing

       Travel motor, specifications_{08-45-12}

       Travel motor, specifications_{08-45-31}

    45 - PROPELLER SHAFT

       Propeller shaft, description

       Propeller shaft front, replacing_{08-34-26}

       Propeller shaft rear, replacing_{08-34-45}

       Propeller shaft, specifications

    46 - FRONT AXLE; REAR AXLE

       Axle, disassembly and assembly_{08-31-27}

       Axle, disassembly and assembly_{08-31-49}

       Axle, disassembly and assembly_{08-32-12}

       Axle, installing

       Axle, removing

       Differential, description-[3017]

       Differential, description

       Drive shaft, replacing

       Front axle, description

       Front axle drive shaft seal, replacing

       Front axle hub reduction gear, replacing

       Front axle, installing

       Front axle, removing

       Front axle, specification

       Hub reduction, description-[2941]

       Hub reduction, description

       Hub reduction gear, replacing

       Hub seal, replacing-[2914]

       Hub seal, replacing

       Rear axle, description_{08-27-13}

       Rear axle, description_{08-27-35}

       Rear axle, specification

    49 - MISCELLANEOUS

        Slew ring gear, installation

        Slew ring gear, removal

        Swing ring gear, description

        Swing ring gear, specifications

 5 - BRAKE

    52 - HYDRAULIC BRAKE SYSTEM

       Accumulator, installing

       Accumulator, removing

       Accumulator, Replacing

       Axle brake

       Axle brake system air bleeding

       Brake accumulator, description

       Brake accumulator, specifications

       Brake, description_{07-49-32}

       Brake, description_{07-50-24}

       Brake line, description

       Brake pump, description

       Brake pump, specifications

       Brake supply valve, description

       Brake supply valve, specifications

       Brake system, troubleshooting

       Brake valve, description

       Brake valve, specification

       Foot brake valve, replacing

       Service brake, description_{07-49-59}

       Service brake, description_{07-50-51}

       Service brake (multi disk brake), assembly

       Service brake (multi disk brake), disassembly

       Service brakes function, checking

    53 - TRACK BRAKE

       Wheel brake, description

    55 - PARKING BRAKE

        Parking brake assembly, removing

        Parking brake, description

        Parking brake, installing

 6 - STEERING

    62 - STEERING AXLE

       Steering axle, description

       Steering axle, specifications

    64 - STEERING

        Control valve (steering unit), description

        Steering column, description

        Steering cylinder, description

        Steering cylinder, installing

        Steering cylinder, removing

        Steering cylinder, replacing

        Steering cylinder, specifications

        Steering pump, description

        Steering pump, specifications

        Steering system, adjustment

        Steering system, description

        Steering system, troubleshooting-[2434]

        Steering system, troubleshooting

        Steering unit, assembly

        Steering unit, disassembly

        Steering unit, specification

        Steering valve, installing

        Steering valve, removing

        Steering valve, replacing

        Steering wheel, description

 7 - FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL_TRACK UNIT

    70 - GENERAL

       Frame and track unit, description

    71 - FRAME

       Counterweight, description

       Counterweight, specifications

       Machine weight, specifications

       Superstructure, installation

       Superstructure, removal

    76 - SHOCK ABSORBER; AXLE LOCKING; ANTI ROLL BAR; LEVEL_SIDE CONTROL

       Axle locking cylinder, assembly

       Axle locking cylinder, disassembly

       Front axle pivot pin and bushing, replacing

       Pivot axle lock cylinder, description_{06-54-50}

       Pivot axle lock cylinder, description_{06-55-14}

       Pivot axle lock cylinder, installing

       Pivot axle lock cylinder, removing

       Pivot axle lock cylinder seals, changing

       Pivot axle lock cylinder, specifications

    77 - WHEELS; TRACKS; TYRE; HUB; DRUM

        Tire and rim, specifications

        Tire, description

        Tire, handle with care

        Tire, structure

        Tire, troubleshooting

        Tyre, specifications

        Wheel, installing

        Wheel, removing

 8 - MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

    81 - CAB, NAKED; CANOPY

       Cab, installing

       Cab, removing

    83 - DOORS; HATCH; COVER PLATE, (all)

       Door, replacing

    84 - TRIM PART; OUTSIDE; GLASS; SEALING MOULDING

       Windows, general

    85 - CAB INTERIOR; UPHOLSTERY

       Operator's seat, installing

       Operator's seat, removing

       Seat, replacing

    87 - AIR CONDITIONING UNIT

        Air conditioning unit, description

        Air conditioning unit, maintenance

        Air conditioning unit, refrigerant check and recharging

        Air conditioning unit, specifications

        Coil resistor

        Compressor

        Condenser

        Condenser, replacing incl draining and filling

        Cooler and Heater assembly, installing

        Cooler and Heater assembly, removing

        Defroster actuator, replacing

        Evaporator

        Evaporator, replacing incl draining and filling

        Expansion valve

        Expansion valve, replacing incl draining and filling

        Fan motor, replacing

        Heater core, replacing

        HVAC system

        Intake actuator, replacing

        Mode (foot) actuator, replacing

        Performance test, AC unit

        Receiver, replacing incl draining and filling

        Water valve, replacing

 9 - HYDRAULIC SYSTEM; DIGGING_HANDLING_GRADING EQUIPMENT; MISCELLANEOUS

    90 - GENERAL

       Description, general

       General notes when working on hydraulic system

       Hydraulic pressure, specifications

       Pressure adjustment and leaks checking

       Recommended hydraulic oil, specifications

    91 - WORKING HYDRAULIC; SERVO HYDRAULICS

       2-pump flow selector valve

       Accumulator, replacing

       Boom cylinder, rupture valve, replacing

       Control pattern selector valve, description

       Control pattern selector valve, specifications

       Control valve, replacing

       Control valve, troubleshooting

       Dipper arm cylinder, rupture valve, replacing

       Hydraulic components, description

       Hydraulic diagram, ports

       Hydraulic oil cooling system, specifications

       Hydraulic oil tank, vacuum-pumping, connecting and disconnecting pump_{06-13-58}

       Hydraulic oil tank, vacuum-pumping, connecting and disconnecting pump_{06-14-21}

       Hydraulic pump, maintenance standard, Specifications

       Hydraulic pump (removed), changing shaft seal

       Hydraulic pump, replacing

       Hydraulic pump, specifications

       Hydraulic system, position of main components

       Hydraulic system, work instructions

       Hydraulic tank, description

       Hydraulic tank, specifications

       Line rupture valve (arm), troubleshooting

       Line rupture valve (boom_arm), description

       Line rupture valve (boom_arm), hydraulic circuit

       Line rupture valve (boom_arm), specifications

       Line rupture valve (boom), troubleshooting

       Line rupture valve relief pressure, adjustment

       Main control valve, assembly

       Main control valve, description

       Main control valve, disassembly

       Main control valve, operation

       Main control valve, specifications

       Main relief valve, adjusting

       Main relief valve, assembly

       Main relief valve, description

       Main relief valve, disassembly

       Oil level gauge, replacing

       Port relief valve, assembly

       Port relief valve, description

       Port relief valve, disassembly

       Port relief valve pressure, checking and adjusting_{06-00-17}

       Port relief valve pressure, checking and adjusting_{06-00-41}

       Pressure accumulator, description

       Pressure accumulator, specifications-[4102]

       Pressure accumulator, specifications

       Pressure relief valve, troubleshooting

       Proportional solenoid valve, measuring and adjustment

       Proportional solenoid valve, specifications

       Pump, assembly

       Pump, description

       Pump, disassembly

       Pump, installation

       Pump, tools

       Pump, troubleshooting

       Remote control valve (Lever), assembly

       Remote control valve (Lever), description

       Remote control valve (Lever), disassembly

       Remote control valve (Lever), maintenance standard, Specifications

       Remote control valve (lever), replacing

       Remote control valve (Lever), specifications-[3913]

       Remote control valve (Lever), specifications

       Remote control valve (Lever), troubleshooting

       Remote control valve (pedal), assembly

       Remote control valve (pedal), description

       Remote control valve (pedal), disassembly

       Remote control valve (pedal), maintenance standard, Specifications

       Remote control valve (pedal), replacing

       Remote control valve (pedal), specifications

       Remote control valve (pedal), troubleshooting

       Rotator pump, description

       Rotator pump, specifications

       Rotator (X3 Line option), description

       Servo hydraulic block

       Servo pump, description

       Servo pump, replacing

       Servo pump, specifications-[4342]

       Servo pump, specifications-[4359]

       Servo pump, specifications

       Single stage gear pump, replacing

       Solenoid valve, description_{03-00-05}

       Solenoid valve, description_{03-00-28}

       Solenoid valve, description

       Solenoid valve, disassembly and assembly

       Solenoid valve for rotator

       Solenoid valve, inspection

       Solenoid valve, replacing

       Solenoid valve, specifications_{03-00-59}

       Solenoid valve, specifications_{03-01-18}

       Solenoid valve, specifications

       Stop valve

       Tightening Torques

       X1 Line, description

    92 - MECHANICAL EQUIPMENT_ATTACHMENT

       Check valve, specifications

       Control lever (dozer blade), replacing

       Dozer blade cylinder, description

       Dozer blade cylinder, specifications

       Dozer blade, description

       Dozer blade, specifications

       Hydraulic quickfit, description

       MA9109 Quickfit solenoid valve, description

       MA9109 Quickfit solenoid valve, specifications

       Quickfit, replacing

       Remote control valve (dozer blade), description

       Remote control valve (dozer blade), specifications

       Tightening torques-[5058]

    97 - UNIT, DIGGING

       Boom cylinder, description

       Boom cylinder, replacing

       Boom cylinder, specifications

       Boom, description

       Boom, replacing

       Boom slew cylinder, description

       Boom slew cylinder, specifications

       Boom, specifications

       Bucket cylinder, description

       Bucket cylinder, replacing

       Bucket cylinder, specifications

       Bushing general, replacing

       Connecting rod yoke, replacing

       Cylinder, description

       Cylinder, disassembly and assembly

       Cylinder, troubleshooting

       Digging unit, maintenance standard, specifications

       Dipper arm connecting rod, replacing

       Dipper arm cylinder, description

       Dipper arm cylinder, replacing

       Dipper arm cylinder, specifications

       Dipper arm, description

       Dipper arm, replacing

       Dipper arm, specifications

       Function description

       Link, description

       Tightening torques

    99 - MISCELLANEOUS

        Compressor, specifications

        Explanations to hydraulic diagram

        Explanations to hydraulic diagram

        Hydraulic diagram, with option components Image HD

        Hydraulic diagram, with option components








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